Industries · Cement

Welding solutions for every stage of the cement process

A cement plant runs flat out between shutdowns, and every stage of the process — crushing, grinding, burning, cooling — wears metal away in a different manner. Abrasion, impact and heat rarely arrive on their own. Pick an area of the plant on the map to see which components fail, how they fail, and the STANVAC range that puts them back in service.

33
Components mapped
7
Plant areas
500+
Authorised distributors
Isometric view of an integrated cement plant on one site — a quarry face and crusher house at the back, a walled stockpile yard worked by a stacker and loaders, the raw mill shed, a preheater tower and rotary kiln firing into the clinker cooler and its storage silo, the cement mill and silos, and a rail yard loading wagons.
Integrated cement plant 33 components mapped Click a numbered pin on the plant
Plant area

All plant areas

Every mapped component across the plant.

Component Base metal Wear factor Plant area Recommended solution
Hammer (New) Mn. Steel Impact/Abrasion Crusher STAVITRODE A 18 (opens in a new tab) Хатуу гадаргуугийн электродууд
Hammer (Old) Mn. Steel Impact/Abrasion Crusher STAVITRODE A 71 (opens in a new tab) Хатуу гадаргуугийн электродууд
Hammer Arms & Shafts Alloy Steel Friction/Impact Crusher STAVITRODE A 24 (opens in a new tab) Засвар - Электродыг холбох
Jaw Crusher Plate & Eccentric Shaft Alloy Steel Friction Crusher STAVITRODE A 11 (opens in a new tab) Засвар - Электродыг холбох
Cylinder Mill Teeth & Crusher Bar Austenitic / Mn. Steel Impact/Abrasion Crusher STAVITRODE A 24 (opens in a new tab) Засвар - Электродыг холбох
Toggle Bearing Plate Mn. Steel Abrasion Crusher STAVITRODE A 46 (opens in a new tab) Хатуу гадаргуугийн электродууд
Diaphragm Mn. Steel Impact Crusher STAVITRODE A 46 (opens in a new tab) Хатуу гадаргуугийн электродууд
Mill Head/Journal Cast Steel Impact Raw Mill & Kiln Feed STAVITRODE A 11 (opens in a new tab) Засвар - Электродыг холбох
Mill Gear Drive Pinion Cast Steel Friction Raw Mill & Kiln Feed STAVITRODE A 11 (opens in a new tab) Засвар - Электродыг холбох
F.K Pump Shaft Bearing Carbon Steel Friction Raw Mill & Kiln Feed STAVITRODE A 24 (opens in a new tab) Засвар - Электродыг холбох
Slurry Pump Shaft Carbon Steel Corrosion/Friction Raw Mill & Kiln Feed STAVITRODE A 24 (opens in a new tab) Засвар - Электродыг холбох
Elevator Rim/Drum Mild Steel Abrasion Raw Mill & Kiln Feed STAVITRODE A 11 (opens in a new tab) Засвар - Электродыг холбох
Kiln Tyre Cast Steel Friction Kiln STAVITRODE A 57 (opens in a new tab) Хатуу гадаргуугийн электродууд
Kiln Support Roller Cast Iron Fatigue/Friction Kiln STAVITRODE A 11 (opens in a new tab) Засвар - Электродыг холбох
Girth Gear Drive Pinion Cast Steel Fatigue/Friction Kiln STAVITRODE A 11 (opens in a new tab) Засвар - Электродыг холбох
Girth Gear Teeth (Broken Tooth) Cast Steel Fatigue Kiln STAVITRODE A 11 (opens in a new tab) Засвар - Электродыг холбох
Burner Nozzle Stainless Steel Heat/Abrasion Kiln STAVITRODE A 22 (opens in a new tab) Засвар - Электродыг холбох
Clinker Inlet Alloy Steel Heat/Abrasion Kiln STAVITRODE A 22 (opens in a new tab) Засвар - Электродыг холбох
Inlet Neck/Body Cast Iron Heat/Abrasion Kiln STAVITRODE A 42 (opens in a new tab) Цутгамал төмрийн гагнуурын электродууд
Cooler Plates Alloy Steel Heat/Abrasion Clinker Cooler STAVITRODE A 87 (T) (opens in a new tab) Хатуу гадаргуутай хоолойн электродууд
Scooping Liner Plates Mild Steel / Mn. Steel Abrasion Cement Mill & Separator STAVITRODE A 24 (opens in a new tab) Засвар - Электродыг холбох
Lifting Arm & Roller Mild Steel Friction Cement Mill & Separator STAVITRODE A 11 (opens in a new tab) Засвар - Электродыг холбох
I.D. Fan Blades Mild Steel Friction Cement Mill & Separator STAVITRODE A 82 (T) (opens in a new tab) Хатуу гадаргуутай хоолойн электродууд
Drag Chain Sprockets Carbon Steel Friction Material Handling STAVITRODE A 25 (opens in a new tab) Бүрээс ба хэвний угсралтын электродууд
Sprockets Alloy Steel Friction/Impact Material Handling STAVITRODE A 71 (opens in a new tab) Хатуу гадаргуугийн электродууд
Idler, Guides & Track Rollers Carbon Steel Impact/Friction Material Handling STAVITRODE A 11 (opens in a new tab) Засвар - Электродыг холбох
Coal Pipe Bends Cast Steel Abrasion Material Handling STAVITRODE A 71 (opens in a new tab) Хатуу гадаргуугийн электродууд
Crane Grab Mild Steel Abrasion Material Handling STAVITRODE A 74 (opens in a new tab) Хатуу гадаргуугийн электродууд
Loco/Crane Wheels Cast Steel Friction Material Handling STAVITRODE A 11 (opens in a new tab) Засвар - Электродыг холбох
Pump Housing Cast Iron Impact Material Handling STAVITRODE A 43 (opens in a new tab) Цутгамал төмрийн гагнуурын электродууд
Cylinder Block Head Cast Iron Impact Material Handling STAVITRODE A 43 (opens in a new tab) Цутгамал төмрийн гагнуурын электродууд
Shovel Bucket & Lip Mn. Steel Abrasion/Impact Mobile Equipment STAVITRODE A 24 (opens in a new tab) Засвар - Электродыг холбох
Track Link & Shoes Mn. Steel Impact/Abrasion Mobile Equipment STAVITRODE A 18 (opens in a new tab) Хатуу гадаргуугийн электродууд
Showing 33 of 33 components Confirm the grade with our application engineers before welding
How cement plant components fail
  1. Abrasion

    Limestone, clinker and raw meal cutting into liners, chutes, bends and grabs.

  2. Impact

    Crusher hammers, jaws and mill teeth taking repeated shock until edges collapse.

  3. Heat

    Burner nozzles, clinker inlets and cooler plates cycling through temperature until they scale.

  4. Friction & fatigue

    Kiln tyres, support rollers, girth gears and pinions worn or cracked under load.

Send us the component.
We’ll send the procedure.

Base metal, wear factor and a photograph — an application engineer comes back with the consumable, the parameters and the expected life gain.

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