Industries · Sugar

Welding solutions for every stage of the sugar mill

A sugar mill runs on a short season and cannot stop for a rebuild. Cane fibre and grit wear the knives, the fibrizer and the roller surfaces; hot acidic juice eats condensers and pump bodies; cast trash beams crack under shock. Pick an area of the mill to see which components fail, how they fail, and the STANVAC range that puts them back to work.

23
Components mapped
5
Mill areas
500+
Authorised distributors
Isometric view of a sugar mill — a walled cane yard with a grab crane over stacked cane and loaded carts, a long milling tandem under its shed, a tall evaporator and pan block with its chimney, a bagasse-fired boiler and turbo-alternator hall with the workshop beside it, the centrifugal station and bagged sugar store, and a cooling pond in the middle of the roads.
Sugar mill site 23 components mapped Click a numbered pin on the mill
Mill area

All mill areas

Every mapped component across the sugar mill.

Component Base metal Wear factor Mill area Recommended solution
Cane Loading Spikes Carbon Steel Wear Cane Yard & Preparation Наплавка облицовки и кристалла (opens in a new tab)
Cane Grabs Carbon Steel Wear Cane Yard & Preparation Наплавка облицовки и кристалла (opens in a new tab)
Cane Leveller Arms Carbon Steel Wear Cane Yard & Preparation Наплавка облицовки и кристалла (opens in a new tab)
Cane Cutting Knives Carbon Steel Wear Cane Yard & Preparation STAVITRODE A 74 (opens in a new tab) Электроды с твердой поверхностью
Fibrizer Carbon Steel Wear Cane Yard & Preparation STAVITRODE A 75 (opens in a new tab) Электроды с твердой поверхностью
Striking Bar Of Anvil Сталь Wear Milling Tandem STAVITRODE A 25 (opens in a new tab) Электроды для облицовки и наплавки кристалла
Tail Bar Low Alloy Steel Wear Milling Tandem STAVITRODE A 25 (opens in a new tab) Электроды для облицовки и наплавки кристалла
Trash Plate Carbon Steel Teeth Wear Milling Tandem STAVITRODE A 75 (opens in a new tab) Электроды с твердой поверхностью
Scraper Plate Carbon Steel Teeth Wear Milling Tandem STAVITRODE A 75 (opens in a new tab) Электроды с твердой поверхностью
Trash Beam Cast Iron Crack Milling Tandem Чугунные электроды (opens in a new tab)
Crusher Roller Steel / Cast Iron Wear Slip Milling Tandem STAVITRODE A 80(S) (opens in a new tab) Электроды с твердой поверхностью
Roller Pinion Carbon Steel Wear Milling Tandem STAVITRODE A 11 (opens in a new tab) Ремонт - Пайка электрода
Square Coupling Steel / Cast Iron Wear Milling Tandem STAVITRODE A 56 (opens in a new tab) Ремонт - Пайка электрода
Juice Ring Сталь Wear Milling Tandem STAVITRODE A 84 (opens in a new tab) Электроды для облицовки и наплавки кристалла
SS Condenser SS 316 Wear / Fabrication Boiling House Stainless steel electrodes (opens in a new tab)
Juice Pump Cast Iron Wear Boiling House STAVITRODE A 42 (opens in a new tab) Сварочные электроды для чугуна
Magma Pump Bronze Wear Boiling House Not available
Brake Drum Cast Iron Wear Boiling House STAVITRODE A 42 (opens in a new tab) Сварочные электроды для чугуна
Centrifuge Shaft Alloy Steel Wear Centrifugals & Drives STAVITRODE A 24 (opens in a new tab) Ремонт - Пайка электрода
Sprocket Сталь Wear Centrifugals & Drives STAVITRODE A 71 (opens in a new tab) Электроды с твердой поверхностью
Pump Shaft Keys Сталь Wear Centrifugals & Drives STAVITRODE A 24 (opens in a new tab) Ремонт - Пайка электрода
Turbine Casing Сталь Crack Power House & Workshop STAVITRODE A 24 (opens in a new tab) Ремонт - Пайка электрода
Unknown Metal Сталь Wear/Crack Power House & Workshop STAVITRODE A 24 (opens in a new tab) Ремонт - Пайка электрода

Magma Pump

Boiling House
Base metal Bronze
Wear factor Wear
Not available
Showing 23 of 23 components Confirm the grade with our application engineers before welding
How sugar mill components fail
  1. Abrasion

    Cane fibre, grit and field mud cutting into knives, fibrizer tips and roller surfaces.

  2. Grooving & slip

    Roller and trash-plate teeth rounding off until the mill stops gripping and extraction falls.

  3. Corrosion

    Hot acidic juice and vapour eating condensers, juice pumps and the pan-floor pipework.

  4. Cracking

    Cast trash beams, housings and turbine casings split by shock loading or an overtightened mill.

Send us the component.
We’ll send the procedure.

Base metal, wear factor and a photograph — an application engineer comes back with the consumable, the parameters and the expected life gain.

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