Industries · Mining

Welding solutions for earth moving and mining machines

Mining machines work in abrasive ground, under shock loading, a long way from a workshop. Buckets, tracks, booms and drill masts wear or crack faster than anything in a plant, and a machine standing is production lost. Pick a machine on the map to see which components wear, how they fail, and the STANVAC range that puts them back to work.

70
Components mapped
8
Machine types
500+
Authorised distributors
Isometric view of an open-cast mine — a dragline working the overburden bench, drill rigs, dozers, loaders, dumpers, a motor grader on the haul road and a mobile crane at the workshop.
Open-cast mine site 70 components mapped Click a numbered pin on a machine
Machine

Every machine

Every mapped component across the machines on site.

Component Base metal Wear factor Machine Recommended solution
Bucket Lip Mn. Steel Abrasion/Impact Draglines & Shovels STAVITRODE A 74 (opens in a new tab) Elektroder til hårde overflader
Bucket Body Mn. Steel Abrasion/Impact Draglines & Shovels STAVITRODE A 74 (opens in a new tab) Elektroder til hårde overflader
Bucket Tooth Mn. Steel Abrasion/Impact Draglines & Shovels STAVITRODE A 46 (opens in a new tab) Elektroder til hårde overflader
Boom Stick Stål Crack Draglines & Shovels STAVITRODE A 11 (opens in a new tab) Reparation - Samlingselektrode
Chassis Stål Crack Draglines & Shovels STAVITRODE A 11 (opens in a new tab) Reparation - Samlingselektrode
Swing Drum Stål Crack Draglines & Shovels STAVITRODE A 11 (opens in a new tab) Reparation - Samlingselektrode
Intermediate Hoist Shaft Stål Friction Draglines & Shovels STAVITRODE A 24 (opens in a new tab) Reparation - Samlingselektrode
Shaft For Rack Pinion Stål Friction Draglines & Shovels STAVITRODE A 24 (opens in a new tab) Reparation - Samlingselektrode
Rack Pinion Stål Friction Draglines & Shovels STAVITRODE A 11 (opens in a new tab) Reparation - Samlingselektrode
Rack Teeth Stål Friction Draglines & Shovels STAVITRODE A 57 (opens in a new tab) Elektroder til hårde overflader
Bevel Gear Stål Friction Draglines & Shovels STAVITRODE A 24 (opens in a new tab) Reparation - Samlingselektrode
Take-up Axle Shaft Stål Friction Draglines & Shovels STAVITRODE A 11 (opens in a new tab) Reparation - Samlingselektrode
Slides Stål Friction Draglines & Shovels STAVITRODE A 11 (opens in a new tab) Reparation - Samlingselektrode
Idlers Stål Friction Draglines & Shovels STAVITRODE A 57 (opens in a new tab) Elektroder til hårde overflader
Latch Bar Mn. Steel Friction/Abrasion Draglines & Shovels STAVITRODE A 46 (opens in a new tab) Elektroder til hårde overflader
Latch Keeper Mn. Steel Friction/Abrasion Draglines & Shovels STAVITRODE A 46 (opens in a new tab) Elektroder til hårde overflader
Track Shoes Mn. Steel Friction/Abrasion Draglines & Shovels STAVITRODE A 46 (opens in a new tab) Elektroder til hårde overflader
Sprocket Stål Friction/Abrasion/Impact Draglines & Shovels STAVITRODE A 57 (opens in a new tab) Elektroder til hårde overflader
Track Frame Stål Crack Dozers STAVITRODE A 25 (opens in a new tab) Beklædnings- og matriceopbygningselektroder
Track Frame Lever Stål Crack Dozers STAVITRODE A 24 (opens in a new tab) Reparation - Samlingselektrode
"C" Frame Bracket Stål Crack Dozers STAVITRODE A 25 (opens in a new tab) Beklædnings- og matriceopbygningselektroder
Base Arms Stål Abrasion/Crack Dozers STAVITRODE A 11 (opens in a new tab) Reparation - Samlingselektrode
Blade Assembly Mn. Steel Impact/Abrasion Dozers STAVITRODE A 46 (opens in a new tab) Elektroder til hårde overflader
Idler Shaft Stål Friction/Abrasion Dozers STAVITRODE A 11 (opens in a new tab) Reparation - Samlingselektrode
Idlers Stål Friction/Abrasion Dozers STAVITRODE A 57 (opens in a new tab) Elektroder til hårde overflader
Carrier Rollers Stål Friction/Abrasion Dozers STAVITRODE A 57 (opens in a new tab) Elektroder til hårde overflader
Sprocket Stål Friction/Abrasion Dozers STAVITRODE A 57 (opens in a new tab) Elektroder til hårde overflader
Track Roller Stål Friction Dozers STAVITRODE A 57 (opens in a new tab) Elektroder til hårde overflader
Gear Shifting Lever Stål Friction Dozers STAVITRODE A 24 (opens in a new tab) Reparation - Samlingselektrode
Hoist Arms Stål Crack Loaders STAVITRODE A 11 (opens in a new tab) Reparation - Samlingselektrode
Bucket Body Stål Abrasion Loaders STAVITRODE A 71 (opens in a new tab) Elektroder til hårde overflader
Bucket Tooth Mn. Steel Abrasion/Impact Loaders STAVITRODE A 18 (opens in a new tab) Elektroder til hårde overflader
Cutting Edges Mn. Steel Impact/Abrasion Loaders STAVITRODE A 46 (opens in a new tab) Elektroder til hårde overflader
Bucket Bracket Stål Shock Load Crack Loaders STAVITRODE A 11 (opens in a new tab) Reparation - Samlingselektrode
Brake Head Cover Mild Steel Crack Loaders STAVITRODE A 11 (opens in a new tab) Reparation - Samlingselektrode
Brake Drum Cast Iron Friction Motor Grader STAVITRODE A 42 (opens in a new tab) Støbejerns svejseelektroder
Blade Lifting Arm Stål Crack Motor Grader STAVITRODE A 11 (opens in a new tab) Reparation - Samlingselektrode
Lifting Housing Mounting Bracket Stål Crack Motor Grader STAVITRODE A 11 (opens in a new tab) Reparation - Samlingselektrode
Main Base Frame Stål Crack Drill Master STAVITRODE A 11 (opens in a new tab) Reparation - Samlingselektrode
Support Lever Stål Crack Drill Master STAVITRODE A 24 (opens in a new tab) Reparation - Samlingselektrode
Spool Valve Handler Stål Crack Drill Master STAVITRODE A 11 (opens in a new tab) Reparation - Samlingselektrode
Tower Support Bracket Stål Crack Drill Master STAVITRODE A 11 (opens in a new tab) Reparation - Samlingselektrode
Tower Cylinder Bushing Bracket Stål Crack Drill Master STAVITRODE A 11 (opens in a new tab) Reparation - Samlingselektrode
Rod Changer Assembly Stål Crack Drill Master STAVITRODE A 24 (opens in a new tab) Reparation - Samlingselektrode
Hoisting Winch Motor Stål Crack Drill Master STAVITRODE A 11 (opens in a new tab) Reparation - Samlingselektrode
Spindle Complete Stål Friction Drill Master STAVITRODE A 24 (opens in a new tab) Reparation - Samlingselektrode
DRP-2 Rotary Head Floating Spindles Stål Friction Drill Master STAVITRODE A 24 (opens in a new tab) Reparation - Samlingselektrode
Drill Rod Support Plate Guides Stål Friction Drill Master STAVITRODE A 24 (opens in a new tab) Reparation - Samlingselektrode
Brake Lever Stål Friction Drill Master STAVITRODE A 11 (opens in a new tab) Reparation - Samlingselektrode
Dust Collector Blower Cast Iron Abrasion/Crack Drill Master STAVITRODE A 42 (opens in a new tab) Støbejerns svejseelektroder
Chassis Stål Crack Coal Drill STAVITRODE A 25 (opens in a new tab) Beklædnings- og matriceopbygningselektroder
Tower Stål Crack Coal Drill STAVITRODE A 24 (opens in a new tab) Reparation - Samlingselektrode
Tower Bracket D 14 Hammer Stål Crack Coal Drill STAVITRODE A 11 (opens in a new tab) Reparation - Samlingselektrode
Track Frame Stål Crack Coal Drill STAVITRODE A 11 (opens in a new tab) Reparation - Samlingselektrode
Cleaves (Dump Shaft) Stål Crack Coal Drill STAVITRODE A 24 (opens in a new tab) Reparation - Samlingselektrode
Back Head Stål Friction Coal Drill STAVITRODE A 11 (opens in a new tab) Reparation - Samlingselektrode
Chuck D 14 Hammer Stål Friction/Abrasion Coal Drill STAVITRODE A 46 (opens in a new tab) Elektroder til hårde overflader
Goose Neck Stål Crack Dumpers STAVITRODE A 11 (opens in a new tab) Reparation - Samlingselektrode
Goose Neckside Corner Box Stål Crack Dumpers STAVITRODE A 24 (opens in a new tab) Reparation - Samlingselektrode
Chassis Stål Crack Dumpers STAVITRODE A 11 (opens in a new tab) Reparation - Samlingselektrode
Door Opening Cylinder Stål Crack Dumpers STAVITRODE A 24 (opens in a new tab) Reparation - Samlingselektrode
Water Pump Bracket Stål Crack Dumpers STAVITRODE A 11 (opens in a new tab) Reparation - Samlingselektrode
Exhaust Main Delivery Pipe Cast Iron Crack Dumpers STAVITRODE A 42 (opens in a new tab) Støbejerns svejseelektroder
Suspension Eye Alloy Steel Crack Dumpers STAVITRODE A 24 (opens in a new tab) Reparation - Samlingselektrode
Pivot Pin Alloy Steel Friction Dumpers STAVITRODE A 24 (opens in a new tab) Reparation - Samlingselektrode
Pivot Pinion Carrier Alloy Steel Friction Dumpers STAVITRODE A 24 (opens in a new tab) Reparation - Samlingselektrode
Booms Stål Crack Cranes STAVITRODE A 24 (opens in a new tab) Reparation - Samlingselektrode
Body Stål Crack Cranes STAVITRODE A 24 (opens in a new tab) Reparation - Samlingselektrode
Axle Housing Stål Friction Cranes STAVITRODE A 11 (opens in a new tab) Reparation - Samlingselektrode
Hydraulic Pipe Stål Leakage Cranes STAVITRODE A 11 (opens in a new tab) Reparation - Samlingselektrode
Showing 70 of 70 components Confirm the grade with our application engineers before welding
How mining components fail
  1. Abrasion

    Rock and coal cutting into bucket lips, cutting edges, track shoes and liners.

  2. Impact

    Bucket teeth, blades and hammers taking repeated shock loads until edges collapse.

  3. Friction

    Idlers, rollers, sprockets, pins and shafts running until they lose size.

  4. Cracking

    Chassis, booms, base frames and brackets split by overload, vibration or fatigue.

Send us the component.
We’ll send the procedure.

Base metal, wear factor and a photograph — an application engineer comes back with the consumable, the parameters and the expected life gain.

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