Industries · Mining

Welding solutions for earth moving and mining machines

Mining machines work in abrasive ground, under shock loading, a long way from a workshop. Buckets, tracks, booms and drill masts wear or crack faster than anything in a plant, and a machine standing is production lost. Pick a machine on the map to see which components wear, how they fail, and the STANVAC range that puts them back to work.

70
Components mapped
8
Machine types
500+
Authorised distributors
Isometric view of an open-cast mine — a dragline working the overburden bench, drill rigs, dozers, loaders, dumpers, a motor grader on the haul road and a mobile crane at the workshop.
Open-cast mine site 70 components mapped Click a numbered pin on a machine
Machine

Every machine

Every mapped component across the machines on site.

Component Base metal Wear factor Machine Recommended solution
Bucket Lip Mn. Steel Abrasion/Impact Draglines & Shovels STAVITRODE A 74 (opens in a new tab) Elektrody o twardej powierzchni
Bucket Body Mn. Steel Abrasion/Impact Draglines & Shovels STAVITRODE A 74 (opens in a new tab) Elektrody o twardej powierzchni
Bucket Tooth Mn. Steel Abrasion/Impact Draglines & Shovels STAVITRODE A 46 (opens in a new tab) Elektrody o twardej powierzchni
Boom Stick Stal Crack Draglines & Shovels STAVITRODE A 11 (opens in a new tab) Naprawa - Elektroda łącząca
Chassis Stal Crack Draglines & Shovels STAVITRODE A 11 (opens in a new tab) Naprawa - Elektroda łącząca
Swing Drum Stal Crack Draglines & Shovels STAVITRODE A 11 (opens in a new tab) Naprawa - Elektroda łącząca
Intermediate Hoist Shaft Stal Friction Draglines & Shovels STAVITRODE A 24 (opens in a new tab) Naprawa - Elektroda łącząca
Shaft For Rack Pinion Stal Friction Draglines & Shovels STAVITRODE A 24 (opens in a new tab) Naprawa - Elektroda łącząca
Rack Pinion Stal Friction Draglines & Shovels STAVITRODE A 11 (opens in a new tab) Naprawa - Elektroda łącząca
Rack Teeth Stal Friction Draglines & Shovels STAVITRODE A 57 (opens in a new tab) Elektrody o twardej powierzchni
Bevel Gear Stal Friction Draglines & Shovels STAVITRODE A 24 (opens in a new tab) Naprawa - Elektroda łącząca
Take-up Axle Shaft Stal Friction Draglines & Shovels STAVITRODE A 11 (opens in a new tab) Naprawa - Elektroda łącząca
Slides Stal Friction Draglines & Shovels STAVITRODE A 11 (opens in a new tab) Naprawa - Elektroda łącząca
Idlers Stal Friction Draglines & Shovels STAVITRODE A 57 (opens in a new tab) Elektrody o twardej powierzchni
Latch Bar Mn. Steel Friction/Abrasion Draglines & Shovels STAVITRODE A 46 (opens in a new tab) Elektrody o twardej powierzchni
Latch Keeper Mn. Steel Friction/Abrasion Draglines & Shovels STAVITRODE A 46 (opens in a new tab) Elektrody o twardej powierzchni
Track Shoes Mn. Steel Friction/Abrasion Draglines & Shovels STAVITRODE A 46 (opens in a new tab) Elektrody o twardej powierzchni
Sprocket Stal Friction/Abrasion/Impact Draglines & Shovels STAVITRODE A 57 (opens in a new tab) Elektrody o twardej powierzchni
Track Frame Stal Crack Dozers STAVITRODE A 25 (opens in a new tab) Elektrody do napawania i budowy matryc
Track Frame Lever Stal Crack Dozers STAVITRODE A 24 (opens in a new tab) Naprawa - Elektroda łącząca
"C" Frame Bracket Stal Crack Dozers STAVITRODE A 25 (opens in a new tab) Elektrody do napawania i budowy matryc
Base Arms Stal Abrasion/Crack Dozers STAVITRODE A 11 (opens in a new tab) Naprawa - Elektroda łącząca
Blade Assembly Mn. Steel Impact/Abrasion Dozers STAVITRODE A 46 (opens in a new tab) Elektrody o twardej powierzchni
Idler Shaft Stal Friction/Abrasion Dozers STAVITRODE A 11 (opens in a new tab) Naprawa - Elektroda łącząca
Idlers Stal Friction/Abrasion Dozers STAVITRODE A 57 (opens in a new tab) Elektrody o twardej powierzchni
Carrier Rollers Stal Friction/Abrasion Dozers STAVITRODE A 57 (opens in a new tab) Elektrody o twardej powierzchni
Sprocket Stal Friction/Abrasion Dozers STAVITRODE A 57 (opens in a new tab) Elektrody o twardej powierzchni
Track Roller Stal Friction Dozers STAVITRODE A 57 (opens in a new tab) Elektrody o twardej powierzchni
Gear Shifting Lever Stal Friction Dozers STAVITRODE A 24 (opens in a new tab) Naprawa - Elektroda łącząca
Hoist Arms Stal Crack Loaders STAVITRODE A 11 (opens in a new tab) Naprawa - Elektroda łącząca
Bucket Body Stal Abrasion Loaders STAVITRODE A 71 (opens in a new tab) Elektrody o twardej powierzchni
Bucket Tooth Mn. Steel Abrasion/Impact Loaders STAVITRODE A 18 (opens in a new tab) Elektrody o twardej powierzchni
Cutting Edges Mn. Steel Impact/Abrasion Loaders STAVITRODE A 46 (opens in a new tab) Elektrody o twardej powierzchni
Bucket Bracket Stal Shock Load Crack Loaders STAVITRODE A 11 (opens in a new tab) Naprawa - Elektroda łącząca
Brake Head Cover Mild Steel Crack Loaders STAVITRODE A 11 (opens in a new tab) Naprawa - Elektroda łącząca
Brake Drum Cast Iron Friction Motor Grader STAVITRODE A 42 (opens in a new tab) Elektrody spawalnicze do żeliwa
Blade Lifting Arm Stal Crack Motor Grader STAVITRODE A 11 (opens in a new tab) Naprawa - Elektroda łącząca
Lifting Housing Mounting Bracket Stal Crack Motor Grader STAVITRODE A 11 (opens in a new tab) Naprawa - Elektroda łącząca
Main Base Frame Stal Crack Drill Master STAVITRODE A 11 (opens in a new tab) Naprawa - Elektroda łącząca
Support Lever Stal Crack Drill Master STAVITRODE A 24 (opens in a new tab) Naprawa - Elektroda łącząca
Spool Valve Handler Stal Crack Drill Master STAVITRODE A 11 (opens in a new tab) Naprawa - Elektroda łącząca
Tower Support Bracket Stal Crack Drill Master STAVITRODE A 11 (opens in a new tab) Naprawa - Elektroda łącząca
Tower Cylinder Bushing Bracket Stal Crack Drill Master STAVITRODE A 11 (opens in a new tab) Naprawa - Elektroda łącząca
Rod Changer Assembly Stal Crack Drill Master STAVITRODE A 24 (opens in a new tab) Naprawa - Elektroda łącząca
Hoisting Winch Motor Stal Crack Drill Master STAVITRODE A 11 (opens in a new tab) Naprawa - Elektroda łącząca
Spindle Complete Stal Friction Drill Master STAVITRODE A 24 (opens in a new tab) Naprawa - Elektroda łącząca
DRP-2 Rotary Head Floating Spindles Stal Friction Drill Master STAVITRODE A 24 (opens in a new tab) Naprawa - Elektroda łącząca
Drill Rod Support Plate Guides Stal Friction Drill Master STAVITRODE A 24 (opens in a new tab) Naprawa - Elektroda łącząca
Brake Lever Stal Friction Drill Master STAVITRODE A 11 (opens in a new tab) Naprawa - Elektroda łącząca
Dust Collector Blower Cast Iron Abrasion/Crack Drill Master STAVITRODE A 42 (opens in a new tab) Elektrody spawalnicze do żeliwa
Chassis Stal Crack Coal Drill STAVITRODE A 25 (opens in a new tab) Elektrody do napawania i budowy matryc
Tower Stal Crack Coal Drill STAVITRODE A 24 (opens in a new tab) Naprawa - Elektroda łącząca
Tower Bracket D 14 Hammer Stal Crack Coal Drill STAVITRODE A 11 (opens in a new tab) Naprawa - Elektroda łącząca
Track Frame Stal Crack Coal Drill STAVITRODE A 11 (opens in a new tab) Naprawa - Elektroda łącząca
Cleaves (Dump Shaft) Stal Crack Coal Drill STAVITRODE A 24 (opens in a new tab) Naprawa - Elektroda łącząca
Back Head Stal Friction Coal Drill STAVITRODE A 11 (opens in a new tab) Naprawa - Elektroda łącząca
Chuck D 14 Hammer Stal Friction/Abrasion Coal Drill STAVITRODE A 46 (opens in a new tab) Elektrody o twardej powierzchni
Goose Neck Stal Crack Dumpers STAVITRODE A 11 (opens in a new tab) Naprawa - Elektroda łącząca
Goose Neckside Corner Box Stal Crack Dumpers STAVITRODE A 24 (opens in a new tab) Naprawa - Elektroda łącząca
Chassis Stal Crack Dumpers STAVITRODE A 11 (opens in a new tab) Naprawa - Elektroda łącząca
Door Opening Cylinder Stal Crack Dumpers STAVITRODE A 24 (opens in a new tab) Naprawa - Elektroda łącząca
Water Pump Bracket Stal Crack Dumpers STAVITRODE A 11 (opens in a new tab) Naprawa - Elektroda łącząca
Exhaust Main Delivery Pipe Cast Iron Crack Dumpers STAVITRODE A 42 (opens in a new tab) Elektrody spawalnicze do żeliwa
Suspension Eye Alloy Steel Crack Dumpers STAVITRODE A 24 (opens in a new tab) Naprawa - Elektroda łącząca
Pivot Pin Alloy Steel Friction Dumpers STAVITRODE A 24 (opens in a new tab) Naprawa - Elektroda łącząca
Pivot Pinion Carrier Alloy Steel Friction Dumpers STAVITRODE A 24 (opens in a new tab) Naprawa - Elektroda łącząca
Booms Stal Crack Cranes STAVITRODE A 24 (opens in a new tab) Naprawa - Elektroda łącząca
Body Stal Crack Cranes STAVITRODE A 24 (opens in a new tab) Naprawa - Elektroda łącząca
Axle Housing Stal Friction Cranes STAVITRODE A 11 (opens in a new tab) Naprawa - Elektroda łącząca
Hydraulic Pipe Stal Leakage Cranes STAVITRODE A 11 (opens in a new tab) Naprawa - Elektroda łącząca
Showing 70 of 70 components Confirm the grade with our application engineers before welding
How mining components fail
  1. Abrasion

    Rock and coal cutting into bucket lips, cutting edges, track shoes and liners.

  2. Impact

    Bucket teeth, blades and hammers taking repeated shock loads until edges collapse.

  3. Friction

    Idlers, rollers, sprockets, pins and shafts running until they lose size.

  4. Cracking

    Chassis, booms, base frames and brackets split by overload, vibration or fatigue.

Send us the component.
We’ll send the procedure.

Base metal, wear factor and a photograph — an application engineer comes back with the consumable, the parameters and the expected life gain.

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