Industries · Mining

Welding solutions for earth moving and mining machines

Mining machines work in abrasive ground, under shock loading, a long way from a workshop. Buckets, tracks, booms and drill masts wear or crack faster than anything in a plant, and a machine standing is production lost. Pick a machine on the map to see which components wear, how they fail, and the STANVAC range that puts them back to work.

70
Components mapped
8
Machine types
500+
Authorised distributors
Isometric view of an open-cast mine — a dragline working the overburden bench, drill rigs, dozers, loaders, dumpers, a motor grader on the haul road and a mobile crane at the workshop.
Open-cast mine site 70 components mapped Click a numbered pin on a machine
Machine

Every machine

Every mapped component across the machines on site.

Component Base metal Wear factor Machine Recommended solution
Bucket Lip Mn. Steel Abrasion/Impact Draglines & Shovels STAVITRODE A 74 (opens in a new tab) Hard Surface Electrodes
Bucket Body Mn. Steel Abrasion/Impact Draglines & Shovels STAVITRODE A 74 (opens in a new tab) Hard Surface Electrodes
Bucket Tooth Mn. Steel Abrasion/Impact Draglines & Shovels STAVITRODE A 46 (opens in a new tab) Hard Surface Electrodes
Boom Stick Steel Crack Draglines & Shovels STAVITRODE A 11 (opens in a new tab) Repair - Joining Electrode
Chassis Steel Crack Draglines & Shovels STAVITRODE A 11 (opens in a new tab) Repair - Joining Electrode
Swing Drum Steel Crack Draglines & Shovels STAVITRODE A 11 (opens in a new tab) Repair - Joining Electrode
Intermediate Hoist Shaft Steel Friction Draglines & Shovels STAVITRODE A 24 (opens in a new tab) Repair - Joining Electrode
Shaft For Rack Pinion Steel Friction Draglines & Shovels STAVITRODE A 24 (opens in a new tab) Repair - Joining Electrode
Rack Pinion Steel Friction Draglines & Shovels STAVITRODE A 11 (opens in a new tab) Repair - Joining Electrode
Rack Teeth Steel Friction Draglines & Shovels STAVITRODE A 57 (opens in a new tab) Hard Surface Electrodes
Bevel Gear Steel Friction Draglines & Shovels STAVITRODE A 24 (opens in a new tab) Repair - Joining Electrode
Take-up Axle Shaft Steel Friction Draglines & Shovels STAVITRODE A 11 (opens in a new tab) Repair - Joining Electrode
Slides Steel Friction Draglines & Shovels STAVITRODE A 11 (opens in a new tab) Repair - Joining Electrode
Idlers Steel Friction Draglines & Shovels STAVITRODE A 57 (opens in a new tab) Hard Surface Electrodes
Latch Bar Mn. Steel Friction/Abrasion Draglines & Shovels STAVITRODE A 46 (opens in a new tab) Hard Surface Electrodes
Latch Keeper Mn. Steel Friction/Abrasion Draglines & Shovels STAVITRODE A 46 (opens in a new tab) Hard Surface Electrodes
Track Shoes Mn. Steel Friction/Abrasion Draglines & Shovels STAVITRODE A 46 (opens in a new tab) Hard Surface Electrodes
Sprocket Steel Friction/Abrasion/Impact Draglines & Shovels STAVITRODE A 57 (opens in a new tab) Hard Surface Electrodes
Track Frame Steel Crack Dozers STAVITRODE A 25 (opens in a new tab) Cladding & Die Build Up Electrodes
Track Frame Lever Steel Crack Dozers STAVITRODE A 24 (opens in a new tab) Repair - Joining Electrode
"C" Frame Bracket Steel Crack Dozers STAVITRODE A 25 (opens in a new tab) Cladding & Die Build Up Electrodes
Base Arms Steel Abrasion/Crack Dozers STAVITRODE A 11 (opens in a new tab) Repair - Joining Electrode
Blade Assembly Mn. Steel Impact/Abrasion Dozers STAVITRODE A 46 (opens in a new tab) Hard Surface Electrodes
Idler Shaft Steel Friction/Abrasion Dozers STAVITRODE A 11 (opens in a new tab) Repair - Joining Electrode
Idlers Steel Friction/Abrasion Dozers STAVITRODE A 57 (opens in a new tab) Hard Surface Electrodes
Carrier Rollers Steel Friction/Abrasion Dozers STAVITRODE A 57 (opens in a new tab) Hard Surface Electrodes
Sprocket Steel Friction/Abrasion Dozers STAVITRODE A 57 (opens in a new tab) Hard Surface Electrodes
Track Roller Steel Friction Dozers STAVITRODE A 57 (opens in a new tab) Hard Surface Electrodes
Gear Shifting Lever Steel Friction Dozers STAVITRODE A 24 (opens in a new tab) Repair - Joining Electrode
Hoist Arms Steel Crack Loaders STAVITRODE A 11 (opens in a new tab) Repair - Joining Electrode
Bucket Body Steel Abrasion Loaders STAVITRODE A 71 (opens in a new tab) Hard Surface Electrodes
Bucket Tooth Mn. Steel Abrasion/Impact Loaders STAVITRODE A 18 (opens in a new tab) Hard Surface Electrodes
Cutting Edges Mn. Steel Impact/Abrasion Loaders STAVITRODE A 46 (opens in a new tab) Hard Surface Electrodes
Bucket Bracket Steel Shock Load Crack Loaders STAVITRODE A 11 (opens in a new tab) Repair - Joining Electrode
Brake Head Cover Mild Steel Crack Loaders STAVITRODE A 11 (opens in a new tab) Repair - Joining Electrode
Brake Drum Cast Iron Friction Motor Grader STAVITRODE A 42 (opens in a new tab) Cast Iron Welding Electrodes
Blade Lifting Arm Steel Crack Motor Grader STAVITRODE A 11 (opens in a new tab) Repair - Joining Electrode
Lifting Housing Mounting Bracket Steel Crack Motor Grader STAVITRODE A 11 (opens in a new tab) Repair - Joining Electrode
Main Base Frame Steel Crack Drill Master STAVITRODE A 11 (opens in a new tab) Repair - Joining Electrode
Support Lever Steel Crack Drill Master STAVITRODE A 24 (opens in a new tab) Repair - Joining Electrode
Spool Valve Handler Steel Crack Drill Master STAVITRODE A 11 (opens in a new tab) Repair - Joining Electrode
Tower Support Bracket Steel Crack Drill Master STAVITRODE A 11 (opens in a new tab) Repair - Joining Electrode
Tower Cylinder Bushing Bracket Steel Crack Drill Master STAVITRODE A 11 (opens in a new tab) Repair - Joining Electrode
Rod Changer Assembly Steel Crack Drill Master STAVITRODE A 24 (opens in a new tab) Repair - Joining Electrode
Hoisting Winch Motor Steel Crack Drill Master STAVITRODE A 11 (opens in a new tab) Repair - Joining Electrode
Spindle Complete Steel Friction Drill Master STAVITRODE A 24 (opens in a new tab) Repair - Joining Electrode
DRP-2 Rotary Head Floating Spindles Steel Friction Drill Master STAVITRODE A 24 (opens in a new tab) Repair - Joining Electrode
Drill Rod Support Plate Guides Steel Friction Drill Master STAVITRODE A 24 (opens in a new tab) Repair - Joining Electrode
Brake Lever Steel Friction Drill Master STAVITRODE A 11 (opens in a new tab) Repair - Joining Electrode
Dust Collector Blower Cast Iron Abrasion/Crack Drill Master STAVITRODE A 42 (opens in a new tab) Cast Iron Welding Electrodes
Chassis Steel Crack Coal Drill STAVITRODE A 25 (opens in a new tab) Cladding & Die Build Up Electrodes
Tower Steel Crack Coal Drill STAVITRODE A 24 (opens in a new tab) Repair - Joining Electrode
Tower Bracket D 14 Hammer Steel Crack Coal Drill STAVITRODE A 11 (opens in a new tab) Repair - Joining Electrode
Track Frame Steel Crack Coal Drill STAVITRODE A 11 (opens in a new tab) Repair - Joining Electrode
Cleaves (Dump Shaft) Steel Crack Coal Drill STAVITRODE A 24 (opens in a new tab) Repair - Joining Electrode
Back Head Steel Friction Coal Drill STAVITRODE A 11 (opens in a new tab) Repair - Joining Electrode
Chuck D 14 Hammer Steel Friction/Abrasion Coal Drill STAVITRODE A 46 (opens in a new tab) Hard Surface Electrodes
Goose Neck Steel Crack Dumpers STAVITRODE A 11 (opens in a new tab) Repair - Joining Electrode
Goose Neckside Corner Box Steel Crack Dumpers STAVITRODE A 24 (opens in a new tab) Repair - Joining Electrode
Chassis Steel Crack Dumpers STAVITRODE A 11 (opens in a new tab) Repair - Joining Electrode
Door Opening Cylinder Steel Crack Dumpers STAVITRODE A 24 (opens in a new tab) Repair - Joining Electrode
Water Pump Bracket Steel Crack Dumpers STAVITRODE A 11 (opens in a new tab) Repair - Joining Electrode
Exhaust Main Delivery Pipe Cast Iron Crack Dumpers STAVITRODE A 42 (opens in a new tab) Cast Iron Welding Electrodes
Suspension Eye Alloy Steel Crack Dumpers STAVITRODE A 24 (opens in a new tab) Repair - Joining Electrode
Pivot Pin Alloy Steel Friction Dumpers STAVITRODE A 24 (opens in a new tab) Repair - Joining Electrode
Pivot Pinion Carrier Alloy Steel Friction Dumpers STAVITRODE A 24 (opens in a new tab) Repair - Joining Electrode
Booms Steel Crack Cranes STAVITRODE A 24 (opens in a new tab) Repair - Joining Electrode
Body Steel Crack Cranes STAVITRODE A 24 (opens in a new tab) Repair - Joining Electrode
Axle Housing Steel Friction Cranes STAVITRODE A 11 (opens in a new tab) Repair - Joining Electrode
Hydraulic Pipe Steel Leakage Cranes STAVITRODE A 11 (opens in a new tab) Repair - Joining Electrode
Showing 70 of 70 components Confirm the grade with our application engineers before welding
How mining components fail
  1. Abrasion

    Rock and coal cutting into bucket lips, cutting edges, track shoes and liners.

  2. Impact

    Bucket teeth, blades and hammers taking repeated shock loads until edges collapse.

  3. Friction

    Idlers, rollers, sprockets, pins and shafts running until they lose size.

  4. Cracking

    Chassis, booms, base frames and brackets split by overload, vibration or fatigue.

Send us the component.
We’ll send the procedure.

Base metal, wear factor and a photograph — an application engineer comes back with the consumable, the parameters and the expected life gain.

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