Industries · Mining

Welding solutions for earth moving and mining machines

Mining machines work in abrasive ground, under shock loading, a long way from a workshop. Buckets, tracks, booms and drill masts wear or crack faster than anything in a plant, and a machine standing is production lost. Pick a machine on the map to see which components wear, how they fail, and the STANVAC range that puts them back to work.

70
Components mapped
8
Machine types
500+
Authorised distributors
Isometric view of an open-cast mine — a dragline working the overburden bench, drill rigs, dozers, loaders, dumpers, a motor grader on the haul road and a mobile crane at the workshop.
Open-cast mine site 70 components mapped Click a numbered pin on a machine
Machine

Every machine

Every mapped component across the machines on site.

Component Base metal Wear factor Machine Recommended solution
Bucket Lip Mn. Steel Abrasion/Impact Draglines & Shovels STAVITRODE A 74 (opens in a new tab) Kõva pinnaga elektroodid
Bucket Body Mn. Steel Abrasion/Impact Draglines & Shovels STAVITRODE A 74 (opens in a new tab) Kõva pinnaga elektroodid
Bucket Tooth Mn. Steel Abrasion/Impact Draglines & Shovels STAVITRODE A 46 (opens in a new tab) Kõva pinnaga elektroodid
Boom Stick Teras Crack Draglines & Shovels STAVITRODE A 11 (opens in a new tab) Remont - ühenduselektrood
Chassis Teras Crack Draglines & Shovels STAVITRODE A 11 (opens in a new tab) Remont - ühenduselektrood
Swing Drum Teras Crack Draglines & Shovels STAVITRODE A 11 (opens in a new tab) Remont - ühenduselektrood
Intermediate Hoist Shaft Teras Friction Draglines & Shovels STAVITRODE A 24 (opens in a new tab) Remont - ühenduselektrood
Shaft For Rack Pinion Teras Friction Draglines & Shovels STAVITRODE A 24 (opens in a new tab) Remont - ühenduselektrood
Rack Pinion Teras Friction Draglines & Shovels STAVITRODE A 11 (opens in a new tab) Remont - ühenduselektrood
Rack Teeth Teras Friction Draglines & Shovels STAVITRODE A 57 (opens in a new tab) Kõva pinnaga elektroodid
Bevel Gear Teras Friction Draglines & Shovels STAVITRODE A 24 (opens in a new tab) Remont - ühenduselektrood
Take-up Axle Shaft Teras Friction Draglines & Shovels STAVITRODE A 11 (opens in a new tab) Remont - ühenduselektrood
Slides Teras Friction Draglines & Shovels STAVITRODE A 11 (opens in a new tab) Remont - ühenduselektrood
Idlers Teras Friction Draglines & Shovels STAVITRODE A 57 (opens in a new tab) Kõva pinnaga elektroodid
Latch Bar Mn. Steel Friction/Abrasion Draglines & Shovels STAVITRODE A 46 (opens in a new tab) Kõva pinnaga elektroodid
Latch Keeper Mn. Steel Friction/Abrasion Draglines & Shovels STAVITRODE A 46 (opens in a new tab) Kõva pinnaga elektroodid
Track Shoes Mn. Steel Friction/Abrasion Draglines & Shovels STAVITRODE A 46 (opens in a new tab) Kõva pinnaga elektroodid
Sprocket Teras Friction/Abrasion/Impact Draglines & Shovels STAVITRODE A 57 (opens in a new tab) Kõva pinnaga elektroodid
Track Frame Teras Crack Dozers STAVITRODE A 25 (opens in a new tab) Katte- ja stantselektroodid
Track Frame Lever Teras Crack Dozers STAVITRODE A 24 (opens in a new tab) Remont - ühenduselektrood
"C" Frame Bracket Teras Crack Dozers STAVITRODE A 25 (opens in a new tab) Katte- ja stantselektroodid
Base Arms Teras Abrasion/Crack Dozers STAVITRODE A 11 (opens in a new tab) Remont - ühenduselektrood
Blade Assembly Mn. Steel Impact/Abrasion Dozers STAVITRODE A 46 (opens in a new tab) Kõva pinnaga elektroodid
Idler Shaft Teras Friction/Abrasion Dozers STAVITRODE A 11 (opens in a new tab) Remont - ühenduselektrood
Idlers Teras Friction/Abrasion Dozers STAVITRODE A 57 (opens in a new tab) Kõva pinnaga elektroodid
Carrier Rollers Teras Friction/Abrasion Dozers STAVITRODE A 57 (opens in a new tab) Kõva pinnaga elektroodid
Sprocket Teras Friction/Abrasion Dozers STAVITRODE A 57 (opens in a new tab) Kõva pinnaga elektroodid
Track Roller Teras Friction Dozers STAVITRODE A 57 (opens in a new tab) Kõva pinnaga elektroodid
Gear Shifting Lever Teras Friction Dozers STAVITRODE A 24 (opens in a new tab) Remont - ühenduselektrood
Hoist Arms Teras Crack Loaders STAVITRODE A 11 (opens in a new tab) Remont - ühenduselektrood
Bucket Body Teras Abrasion Loaders STAVITRODE A 71 (opens in a new tab) Kõva pinnaga elektroodid
Bucket Tooth Mn. Steel Abrasion/Impact Loaders STAVITRODE A 18 (opens in a new tab) Kõva pinnaga elektroodid
Cutting Edges Mn. Steel Impact/Abrasion Loaders STAVITRODE A 46 (opens in a new tab) Kõva pinnaga elektroodid
Bucket Bracket Teras Shock Load Crack Loaders STAVITRODE A 11 (opens in a new tab) Remont - ühenduselektrood
Brake Head Cover Mild Steel Crack Loaders STAVITRODE A 11 (opens in a new tab) Remont - ühenduselektrood
Brake Drum Cast Iron Friction Motor Grader STAVITRODE A 42 (opens in a new tab) Malmist keevituselektroodid
Blade Lifting Arm Teras Crack Motor Grader STAVITRODE A 11 (opens in a new tab) Remont - ühenduselektrood
Lifting Housing Mounting Bracket Teras Crack Motor Grader STAVITRODE A 11 (opens in a new tab) Remont - ühenduselektrood
Main Base Frame Teras Crack Drill Master STAVITRODE A 11 (opens in a new tab) Remont - ühenduselektrood
Support Lever Teras Crack Drill Master STAVITRODE A 24 (opens in a new tab) Remont - ühenduselektrood
Spool Valve Handler Teras Crack Drill Master STAVITRODE A 11 (opens in a new tab) Remont - ühenduselektrood
Tower Support Bracket Teras Crack Drill Master STAVITRODE A 11 (opens in a new tab) Remont - ühenduselektrood
Tower Cylinder Bushing Bracket Teras Crack Drill Master STAVITRODE A 11 (opens in a new tab) Remont - ühenduselektrood
Rod Changer Assembly Teras Crack Drill Master STAVITRODE A 24 (opens in a new tab) Remont - ühenduselektrood
Hoisting Winch Motor Teras Crack Drill Master STAVITRODE A 11 (opens in a new tab) Remont - ühenduselektrood
Spindle Complete Teras Friction Drill Master STAVITRODE A 24 (opens in a new tab) Remont - ühenduselektrood
DRP-2 Rotary Head Floating Spindles Teras Friction Drill Master STAVITRODE A 24 (opens in a new tab) Remont - ühenduselektrood
Drill Rod Support Plate Guides Teras Friction Drill Master STAVITRODE A 24 (opens in a new tab) Remont - ühenduselektrood
Brake Lever Teras Friction Drill Master STAVITRODE A 11 (opens in a new tab) Remont - ühenduselektrood
Dust Collector Blower Cast Iron Abrasion/Crack Drill Master STAVITRODE A 42 (opens in a new tab) Malmist keevituselektroodid
Chassis Teras Crack Coal Drill STAVITRODE A 25 (opens in a new tab) Katte- ja stantselektroodid
Tower Teras Crack Coal Drill STAVITRODE A 24 (opens in a new tab) Remont - ühenduselektrood
Tower Bracket D 14 Hammer Teras Crack Coal Drill STAVITRODE A 11 (opens in a new tab) Remont - ühenduselektrood
Track Frame Teras Crack Coal Drill STAVITRODE A 11 (opens in a new tab) Remont - ühenduselektrood
Cleaves (Dump Shaft) Teras Crack Coal Drill STAVITRODE A 24 (opens in a new tab) Remont - ühenduselektrood
Back Head Teras Friction Coal Drill STAVITRODE A 11 (opens in a new tab) Remont - ühenduselektrood
Chuck D 14 Hammer Teras Friction/Abrasion Coal Drill STAVITRODE A 46 (opens in a new tab) Kõva pinnaga elektroodid
Goose Neck Teras Crack Dumpers STAVITRODE A 11 (opens in a new tab) Remont - ühenduselektrood
Goose Neckside Corner Box Teras Crack Dumpers STAVITRODE A 24 (opens in a new tab) Remont - ühenduselektrood
Chassis Teras Crack Dumpers STAVITRODE A 11 (opens in a new tab) Remont - ühenduselektrood
Door Opening Cylinder Teras Crack Dumpers STAVITRODE A 24 (opens in a new tab) Remont - ühenduselektrood
Water Pump Bracket Teras Crack Dumpers STAVITRODE A 11 (opens in a new tab) Remont - ühenduselektrood
Exhaust Main Delivery Pipe Cast Iron Crack Dumpers STAVITRODE A 42 (opens in a new tab) Malmist keevituselektroodid
Suspension Eye Alloy Steel Crack Dumpers STAVITRODE A 24 (opens in a new tab) Remont - ühenduselektrood
Pivot Pin Alloy Steel Friction Dumpers STAVITRODE A 24 (opens in a new tab) Remont - ühenduselektrood
Pivot Pinion Carrier Alloy Steel Friction Dumpers STAVITRODE A 24 (opens in a new tab) Remont - ühenduselektrood
Booms Teras Crack Cranes STAVITRODE A 24 (opens in a new tab) Remont - ühenduselektrood
Body Teras Crack Cranes STAVITRODE A 24 (opens in a new tab) Remont - ühenduselektrood
Axle Housing Teras Friction Cranes STAVITRODE A 11 (opens in a new tab) Remont - ühenduselektrood
Hydraulic Pipe Teras Leakage Cranes STAVITRODE A 11 (opens in a new tab) Remont - ühenduselektrood
Showing 70 of 70 components Confirm the grade with our application engineers before welding
How mining components fail
  1. Abrasion

    Rock and coal cutting into bucket lips, cutting edges, track shoes and liners.

  2. Impact

    Bucket teeth, blades and hammers taking repeated shock loads until edges collapse.

  3. Friction

    Idlers, rollers, sprockets, pins and shafts running until they lose size.

  4. Cracking

    Chassis, booms, base frames and brackets split by overload, vibration or fatigue.

Send us the component.
We’ll send the procedure.

Base metal, wear factor and a photograph — an application engineer comes back with the consumable, the parameters and the expected life gain.

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