Industries · Mining

Welding solutions for earth moving and mining machines

Mining machines work in abrasive ground, under shock loading, a long way from a workshop. Buckets, tracks, booms and drill masts wear or crack faster than anything in a plant, and a machine standing is production lost. Pick a machine on the map to see which components wear, how they fail, and the STANVAC range that puts them back to work.

70
Components mapped
8
Machine types
500+
Authorised distributors
Isometric view of an open-cast mine — a dragline working the overburden bench, drill rigs, dozers, loaders, dumpers, a motor grader on the haul road and a mobile crane at the workshop.
Open-cast mine site 70 components mapped Click a numbered pin on a machine
Machine

Every machine

Every mapped component across the machines on site.

Component Base metal Wear factor Machine Recommended solution
Bucket Lip Mn. Steel Abrasion/Impact Draglines & Shovels STAVITRODE A 74 (opens in a new tab) 硬質表面電極
Bucket Body Mn. Steel Abrasion/Impact Draglines & Shovels STAVITRODE A 74 (opens in a new tab) 硬質表面電極
Bucket Tooth Mn. Steel Abrasion/Impact Draglines & Shovels STAVITRODE A 46 (opens in a new tab) 硬質表面電極
Boom Stick 鋼鉄 Crack Draglines & Shovels STAVITRODE A 11 (opens in a new tab) 修理 - 接合電極
Chassis 鋼鉄 Crack Draglines & Shovels STAVITRODE A 11 (opens in a new tab) 修理 - 接合電極
Swing Drum 鋼鉄 Crack Draglines & Shovels STAVITRODE A 11 (opens in a new tab) 修理 - 接合電極
Intermediate Hoist Shaft 鋼鉄 Friction Draglines & Shovels STAVITRODE A 24 (opens in a new tab) 修理 - 接合電極
Shaft For Rack Pinion 鋼鉄 Friction Draglines & Shovels STAVITRODE A 24 (opens in a new tab) 修理 - 接合電極
Rack Pinion 鋼鉄 Friction Draglines & Shovels STAVITRODE A 11 (opens in a new tab) 修理 - 接合電極
Rack Teeth 鋼鉄 Friction Draglines & Shovels STAVITRODE A 57 (opens in a new tab) 硬質表面電極
Bevel Gear 鋼鉄 Friction Draglines & Shovels STAVITRODE A 24 (opens in a new tab) 修理 - 接合電極
Take-up Axle Shaft 鋼鉄 Friction Draglines & Shovels STAVITRODE A 11 (opens in a new tab) 修理 - 接合電極
Slides 鋼鉄 Friction Draglines & Shovels STAVITRODE A 11 (opens in a new tab) 修理 - 接合電極
Idlers 鋼鉄 Friction Draglines & Shovels STAVITRODE A 57 (opens in a new tab) 硬質表面電極
Latch Bar Mn. Steel Friction/Abrasion Draglines & Shovels STAVITRODE A 46 (opens in a new tab) 硬質表面電極
Latch Keeper Mn. Steel Friction/Abrasion Draglines & Shovels STAVITRODE A 46 (opens in a new tab) 硬質表面電極
Track Shoes Mn. Steel Friction/Abrasion Draglines & Shovels STAVITRODE A 46 (opens in a new tab) 硬質表面電極
Sprocket 鋼鉄 Friction/Abrasion/Impact Draglines & Shovels STAVITRODE A 57 (opens in a new tab) 硬質表面電極
Track Frame 鋼鉄 Crack Dozers STAVITRODE A 25 (opens in a new tab) クラッド電極およびダイビルドアップ電極
Track Frame Lever 鋼鉄 Crack Dozers STAVITRODE A 24 (opens in a new tab) 修理 - 接合電極
"C" Frame Bracket 鋼鉄 Crack Dozers STAVITRODE A 25 (opens in a new tab) クラッド電極およびダイビルドアップ電極
Base Arms 鋼鉄 Abrasion/Crack Dozers STAVITRODE A 11 (opens in a new tab) 修理 - 接合電極
Blade Assembly Mn. Steel Impact/Abrasion Dozers STAVITRODE A 46 (opens in a new tab) 硬質表面電極
Idler Shaft 鋼鉄 Friction/Abrasion Dozers STAVITRODE A 11 (opens in a new tab) 修理 - 接合電極
Idlers 鋼鉄 Friction/Abrasion Dozers STAVITRODE A 57 (opens in a new tab) 硬質表面電極
Carrier Rollers 鋼鉄 Friction/Abrasion Dozers STAVITRODE A 57 (opens in a new tab) 硬質表面電極
Sprocket 鋼鉄 Friction/Abrasion Dozers STAVITRODE A 57 (opens in a new tab) 硬質表面電極
Track Roller 鋼鉄 Friction Dozers STAVITRODE A 57 (opens in a new tab) 硬質表面電極
Gear Shifting Lever 鋼鉄 Friction Dozers STAVITRODE A 24 (opens in a new tab) 修理 - 接合電極
Hoist Arms 鋼鉄 Crack Loaders STAVITRODE A 11 (opens in a new tab) 修理 - 接合電極
Bucket Body 鋼鉄 Abrasion Loaders STAVITRODE A 71 (opens in a new tab) 硬質表面電極
Bucket Tooth Mn. Steel Abrasion/Impact Loaders STAVITRODE A 18 (opens in a new tab) 硬質表面電極
Cutting Edges Mn. Steel Impact/Abrasion Loaders STAVITRODE A 46 (opens in a new tab) 硬質表面電極
Bucket Bracket 鋼鉄 Shock Load Crack Loaders STAVITRODE A 11 (opens in a new tab) 修理 - 接合電極
Brake Head Cover Mild Steel Crack Loaders STAVITRODE A 11 (opens in a new tab) 修理 - 接合電極
Brake Drum Cast Iron Friction Motor Grader STAVITRODE A 42 (opens in a new tab) 鋳鉄溶接電極
Blade Lifting Arm 鋼鉄 Crack Motor Grader STAVITRODE A 11 (opens in a new tab) 修理 - 接合電極
Lifting Housing Mounting Bracket 鋼鉄 Crack Motor Grader STAVITRODE A 11 (opens in a new tab) 修理 - 接合電極
Main Base Frame 鋼鉄 Crack Drill Master STAVITRODE A 11 (opens in a new tab) 修理 - 接合電極
Support Lever 鋼鉄 Crack Drill Master STAVITRODE A 24 (opens in a new tab) 修理 - 接合電極
Spool Valve Handler 鋼鉄 Crack Drill Master STAVITRODE A 11 (opens in a new tab) 修理 - 接合電極
Tower Support Bracket 鋼鉄 Crack Drill Master STAVITRODE A 11 (opens in a new tab) 修理 - 接合電極
Tower Cylinder Bushing Bracket 鋼鉄 Crack Drill Master STAVITRODE A 11 (opens in a new tab) 修理 - 接合電極
Rod Changer Assembly 鋼鉄 Crack Drill Master STAVITRODE A 24 (opens in a new tab) 修理 - 接合電極
Hoisting Winch Motor 鋼鉄 Crack Drill Master STAVITRODE A 11 (opens in a new tab) 修理 - 接合電極
Spindle Complete 鋼鉄 Friction Drill Master STAVITRODE A 24 (opens in a new tab) 修理 - 接合電極
DRP-2 Rotary Head Floating Spindles 鋼鉄 Friction Drill Master STAVITRODE A 24 (opens in a new tab) 修理 - 接合電極
Drill Rod Support Plate Guides 鋼鉄 Friction Drill Master STAVITRODE A 24 (opens in a new tab) 修理 - 接合電極
Brake Lever 鋼鉄 Friction Drill Master STAVITRODE A 11 (opens in a new tab) 修理 - 接合電極
Dust Collector Blower Cast Iron Abrasion/Crack Drill Master STAVITRODE A 42 (opens in a new tab) 鋳鉄溶接電極
Chassis 鋼鉄 Crack Coal Drill STAVITRODE A 25 (opens in a new tab) クラッド電極およびダイビルドアップ電極
Tower 鋼鉄 Crack Coal Drill STAVITRODE A 24 (opens in a new tab) 修理 - 接合電極
Tower Bracket D 14 Hammer 鋼鉄 Crack Coal Drill STAVITRODE A 11 (opens in a new tab) 修理 - 接合電極
Track Frame 鋼鉄 Crack Coal Drill STAVITRODE A 11 (opens in a new tab) 修理 - 接合電極
Cleaves (Dump Shaft) 鋼鉄 Crack Coal Drill STAVITRODE A 24 (opens in a new tab) 修理 - 接合電極
Back Head 鋼鉄 Friction Coal Drill STAVITRODE A 11 (opens in a new tab) 修理 - 接合電極
Chuck D 14 Hammer 鋼鉄 Friction/Abrasion Coal Drill STAVITRODE A 46 (opens in a new tab) 硬質表面電極
Goose Neck 鋼鉄 Crack Dumpers STAVITRODE A 11 (opens in a new tab) 修理 - 接合電極
Goose Neckside Corner Box 鋼鉄 Crack Dumpers STAVITRODE A 24 (opens in a new tab) 修理 - 接合電極
Chassis 鋼鉄 Crack Dumpers STAVITRODE A 11 (opens in a new tab) 修理 - 接合電極
Door Opening Cylinder 鋼鉄 Crack Dumpers STAVITRODE A 24 (opens in a new tab) 修理 - 接合電極
Water Pump Bracket 鋼鉄 Crack Dumpers STAVITRODE A 11 (opens in a new tab) 修理 - 接合電極
Exhaust Main Delivery Pipe Cast Iron Crack Dumpers STAVITRODE A 42 (opens in a new tab) 鋳鉄溶接電極
Suspension Eye Alloy Steel Crack Dumpers STAVITRODE A 24 (opens in a new tab) 修理 - 接合電極
Pivot Pin Alloy Steel Friction Dumpers STAVITRODE A 24 (opens in a new tab) 修理 - 接合電極
Pivot Pinion Carrier Alloy Steel Friction Dumpers STAVITRODE A 24 (opens in a new tab) 修理 - 接合電極
Booms 鋼鉄 Crack Cranes STAVITRODE A 24 (opens in a new tab) 修理 - 接合電極
Body 鋼鉄 Crack Cranes STAVITRODE A 24 (opens in a new tab) 修理 - 接合電極
Axle Housing 鋼鉄 Friction Cranes STAVITRODE A 11 (opens in a new tab) 修理 - 接合電極
Hydraulic Pipe 鋼鉄 Leakage Cranes STAVITRODE A 11 (opens in a new tab) 修理 - 接合電極
Showing 70 of 70 components Confirm the grade with our application engineers before welding
How mining components fail
  1. Abrasion

    Rock and coal cutting into bucket lips, cutting edges, track shoes and liners.

  2. Impact

    Bucket teeth, blades and hammers taking repeated shock loads until edges collapse.

  3. Friction

    Idlers, rollers, sprockets, pins and shafts running until they lose size.

  4. Cracking

    Chassis, booms, base frames and brackets split by overload, vibration or fatigue.

Send us the component.
We’ll send the procedure.

Base metal, wear factor and a photograph — an application engineer comes back with the consumable, the parameters and the expected life gain.

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