Industries · Mining

Welding solutions for earth moving and mining machines

Mining machines work in abrasive ground, under shock loading, a long way from a workshop. Buckets, tracks, booms and drill masts wear or crack faster than anything in a plant, and a machine standing is production lost. Pick a machine on the map to see which components wear, how they fail, and the STANVAC range that puts them back to work.

70
Components mapped
8
Machine types
500+
Authorised distributors
Isometric view of an open-cast mine — a dragline working the overburden bench, drill rigs, dozers, loaders, dumpers, a motor grader on the haul road and a mobile crane at the workshop.
Open-cast mine site 70 components mapped Click a numbered pin on a machine
Machine

Every machine

Every mapped component across the machines on site.

Component Base metal Wear factor Machine Recommended solution
Bucket Lip Mn. Steel Abrasion/Impact Draglines & Shovels STAVITRODE A 74 (opens in a new tab) Harde overflateelektroder
Bucket Body Mn. Steel Abrasion/Impact Draglines & Shovels STAVITRODE A 74 (opens in a new tab) Harde overflateelektroder
Bucket Tooth Mn. Steel Abrasion/Impact Draglines & Shovels STAVITRODE A 46 (opens in a new tab) Harde overflateelektroder
Boom Stick Stål Crack Draglines & Shovels STAVITRODE A 11 (opens in a new tab) Reparasjon - Skjøteelektrode
Chassis Stål Crack Draglines & Shovels STAVITRODE A 11 (opens in a new tab) Reparasjon - Skjøteelektrode
Swing Drum Stål Crack Draglines & Shovels STAVITRODE A 11 (opens in a new tab) Reparasjon - Skjøteelektrode
Intermediate Hoist Shaft Stål Friction Draglines & Shovels STAVITRODE A 24 (opens in a new tab) Reparasjon - Skjøteelektrode
Shaft For Rack Pinion Stål Friction Draglines & Shovels STAVITRODE A 24 (opens in a new tab) Reparasjon - Skjøteelektrode
Rack Pinion Stål Friction Draglines & Shovels STAVITRODE A 11 (opens in a new tab) Reparasjon - Skjøteelektrode
Rack Teeth Stål Friction Draglines & Shovels STAVITRODE A 57 (opens in a new tab) Harde overflateelektroder
Bevel Gear Stål Friction Draglines & Shovels STAVITRODE A 24 (opens in a new tab) Reparasjon - Skjøteelektrode
Take-up Axle Shaft Stål Friction Draglines & Shovels STAVITRODE A 11 (opens in a new tab) Reparasjon - Skjøteelektrode
Slides Stål Friction Draglines & Shovels STAVITRODE A 11 (opens in a new tab) Reparasjon - Skjøteelektrode
Idlers Stål Friction Draglines & Shovels STAVITRODE A 57 (opens in a new tab) Harde overflateelektroder
Latch Bar Mn. Steel Friction/Abrasion Draglines & Shovels STAVITRODE A 46 (opens in a new tab) Harde overflateelektroder
Latch Keeper Mn. Steel Friction/Abrasion Draglines & Shovels STAVITRODE A 46 (opens in a new tab) Harde overflateelektroder
Track Shoes Mn. Steel Friction/Abrasion Draglines & Shovels STAVITRODE A 46 (opens in a new tab) Harde overflateelektroder
Sprocket Stål Friction/Abrasion/Impact Draglines & Shovels STAVITRODE A 57 (opens in a new tab) Harde overflateelektroder
Track Frame Stål Crack Dozers STAVITRODE A 25 (opens in a new tab) Elektroder for kledning og oppbygging av matriser
Track Frame Lever Stål Crack Dozers STAVITRODE A 24 (opens in a new tab) Reparasjon - Skjøteelektrode
"C" Frame Bracket Stål Crack Dozers STAVITRODE A 25 (opens in a new tab) Elektroder for kledning og oppbygging av matriser
Base Arms Stål Abrasion/Crack Dozers STAVITRODE A 11 (opens in a new tab) Reparasjon - Skjøteelektrode
Blade Assembly Mn. Steel Impact/Abrasion Dozers STAVITRODE A 46 (opens in a new tab) Harde overflateelektroder
Idler Shaft Stål Friction/Abrasion Dozers STAVITRODE A 11 (opens in a new tab) Reparasjon - Skjøteelektrode
Idlers Stål Friction/Abrasion Dozers STAVITRODE A 57 (opens in a new tab) Harde overflateelektroder
Carrier Rollers Stål Friction/Abrasion Dozers STAVITRODE A 57 (opens in a new tab) Harde overflateelektroder
Sprocket Stål Friction/Abrasion Dozers STAVITRODE A 57 (opens in a new tab) Harde overflateelektroder
Track Roller Stål Friction Dozers STAVITRODE A 57 (opens in a new tab) Harde overflateelektroder
Gear Shifting Lever Stål Friction Dozers STAVITRODE A 24 (opens in a new tab) Reparasjon - Skjøteelektrode
Hoist Arms Stål Crack Loaders STAVITRODE A 11 (opens in a new tab) Reparasjon - Skjøteelektrode
Bucket Body Stål Abrasion Loaders STAVITRODE A 71 (opens in a new tab) Harde overflateelektroder
Bucket Tooth Mn. Steel Abrasion/Impact Loaders STAVITRODE A 18 (opens in a new tab) Harde overflateelektroder
Cutting Edges Mn. Steel Impact/Abrasion Loaders STAVITRODE A 46 (opens in a new tab) Harde overflateelektroder
Bucket Bracket Stål Shock Load Crack Loaders STAVITRODE A 11 (opens in a new tab) Reparasjon - Skjøteelektrode
Brake Head Cover Mild Steel Crack Loaders STAVITRODE A 11 (opens in a new tab) Reparasjon - Skjøteelektrode
Brake Drum Cast Iron Friction Motor Grader STAVITRODE A 42 (opens in a new tab) Sveiseelektroder i støpejern
Blade Lifting Arm Stål Crack Motor Grader STAVITRODE A 11 (opens in a new tab) Reparasjon - Skjøteelektrode
Lifting Housing Mounting Bracket Stål Crack Motor Grader STAVITRODE A 11 (opens in a new tab) Reparasjon - Skjøteelektrode
Main Base Frame Stål Crack Drill Master STAVITRODE A 11 (opens in a new tab) Reparasjon - Skjøteelektrode
Support Lever Stål Crack Drill Master STAVITRODE A 24 (opens in a new tab) Reparasjon - Skjøteelektrode
Spool Valve Handler Stål Crack Drill Master STAVITRODE A 11 (opens in a new tab) Reparasjon - Skjøteelektrode
Tower Support Bracket Stål Crack Drill Master STAVITRODE A 11 (opens in a new tab) Reparasjon - Skjøteelektrode
Tower Cylinder Bushing Bracket Stål Crack Drill Master STAVITRODE A 11 (opens in a new tab) Reparasjon - Skjøteelektrode
Rod Changer Assembly Stål Crack Drill Master STAVITRODE A 24 (opens in a new tab) Reparasjon - Skjøteelektrode
Hoisting Winch Motor Stål Crack Drill Master STAVITRODE A 11 (opens in a new tab) Reparasjon - Skjøteelektrode
Spindle Complete Stål Friction Drill Master STAVITRODE A 24 (opens in a new tab) Reparasjon - Skjøteelektrode
DRP-2 Rotary Head Floating Spindles Stål Friction Drill Master STAVITRODE A 24 (opens in a new tab) Reparasjon - Skjøteelektrode
Drill Rod Support Plate Guides Stål Friction Drill Master STAVITRODE A 24 (opens in a new tab) Reparasjon - Skjøteelektrode
Brake Lever Stål Friction Drill Master STAVITRODE A 11 (opens in a new tab) Reparasjon - Skjøteelektrode
Dust Collector Blower Cast Iron Abrasion/Crack Drill Master STAVITRODE A 42 (opens in a new tab) Sveiseelektroder i støpejern
Chassis Stål Crack Coal Drill STAVITRODE A 25 (opens in a new tab) Elektroder for kledning og oppbygging av matriser
Tower Stål Crack Coal Drill STAVITRODE A 24 (opens in a new tab) Reparasjon - Skjøteelektrode
Tower Bracket D 14 Hammer Stål Crack Coal Drill STAVITRODE A 11 (opens in a new tab) Reparasjon - Skjøteelektrode
Track Frame Stål Crack Coal Drill STAVITRODE A 11 (opens in a new tab) Reparasjon - Skjøteelektrode
Cleaves (Dump Shaft) Stål Crack Coal Drill STAVITRODE A 24 (opens in a new tab) Reparasjon - Skjøteelektrode
Back Head Stål Friction Coal Drill STAVITRODE A 11 (opens in a new tab) Reparasjon - Skjøteelektrode
Chuck D 14 Hammer Stål Friction/Abrasion Coal Drill STAVITRODE A 46 (opens in a new tab) Harde overflateelektroder
Goose Neck Stål Crack Dumpers STAVITRODE A 11 (opens in a new tab) Reparasjon - Skjøteelektrode
Goose Neckside Corner Box Stål Crack Dumpers STAVITRODE A 24 (opens in a new tab) Reparasjon - Skjøteelektrode
Chassis Stål Crack Dumpers STAVITRODE A 11 (opens in a new tab) Reparasjon - Skjøteelektrode
Door Opening Cylinder Stål Crack Dumpers STAVITRODE A 24 (opens in a new tab) Reparasjon - Skjøteelektrode
Water Pump Bracket Stål Crack Dumpers STAVITRODE A 11 (opens in a new tab) Reparasjon - Skjøteelektrode
Exhaust Main Delivery Pipe Cast Iron Crack Dumpers STAVITRODE A 42 (opens in a new tab) Sveiseelektroder i støpejern
Suspension Eye Alloy Steel Crack Dumpers STAVITRODE A 24 (opens in a new tab) Reparasjon - Skjøteelektrode
Pivot Pin Alloy Steel Friction Dumpers STAVITRODE A 24 (opens in a new tab) Reparasjon - Skjøteelektrode
Pivot Pinion Carrier Alloy Steel Friction Dumpers STAVITRODE A 24 (opens in a new tab) Reparasjon - Skjøteelektrode
Booms Stål Crack Cranes STAVITRODE A 24 (opens in a new tab) Reparasjon - Skjøteelektrode
Body Stål Crack Cranes STAVITRODE A 24 (opens in a new tab) Reparasjon - Skjøteelektrode
Axle Housing Stål Friction Cranes STAVITRODE A 11 (opens in a new tab) Reparasjon - Skjøteelektrode
Hydraulic Pipe Stål Leakage Cranes STAVITRODE A 11 (opens in a new tab) Reparasjon - Skjøteelektrode
Showing 70 of 70 components Confirm the grade with our application engineers before welding
How mining components fail
  1. Abrasion

    Rock and coal cutting into bucket lips, cutting edges, track shoes and liners.

  2. Impact

    Bucket teeth, blades and hammers taking repeated shock loads until edges collapse.

  3. Friction

    Idlers, rollers, sprockets, pins and shafts running until they lose size.

  4. Cracking

    Chassis, booms, base frames and brackets split by overload, vibration or fatigue.

Send us the component.
We’ll send the procedure.

Base metal, wear factor and a photograph — an application engineer comes back with the consumable, the parameters and the expected life gain.

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