Industries · Steel

Welding solutions for every corner of the steel plant

Steel plants are the most intensive there are — equipment runs at full utilisation through rapidly changing temperatures, and wear, abrasion and corrosion are a standing problem in every service workshop. Pick a plant area on the map to see which components wear, how they fail, and the STANVAC range that puts them back to work.

110
Components mapped
8
Plant areas
500+
Authorised distributors
Isometric view of an integrated steel plant — coke ovens, sinter plant, blast furnace, melting shop, rolling mill, foundry and the service yards around them.
Integrated steel plant 110 components mapped Click a numbered pin on the plant
Plant area

All plant areas

Every mapped component across the plant.

Component Base metal Wear factor Plant area Recommended solution
Chains Cast Steel Friction Coke Oven STAVITRODE A 24 (opens in a new tab) 수리 - 전극 접합
Coke Crushing Hammer Cast Steel Impact Coke Oven STAVITRODE A 46 (opens in a new tab) 경질 표면 전극
Coupling Flanger Cast Steel Friction Coke Oven STAVITRODE A 11 (opens in a new tab) 수리 - 전극 접합
Ram Beams of Support Cast Steel Vibration Coke Oven STAVITRODE A 11 (opens in a new tab) 수리 - 전극 접합
Cooling Members Copper Joining Coke Oven STAVITRODE A 50 (opens in a new tab) 수리 - 전극 접합
Hammers Cast Steel Abrasion/Impact Coke Oven STAVITRODE A 46 (opens in a new tab) 경질 표면 전극
Sinter Breaker Cast Steel Abrasion/Impact Coke Oven STAVITRODE A 46 (opens in a new tab) 경질 표면 전극
Pallets Cast Steel Crack Coke Oven STAVITRODE A 11 (opens in a new tab) 수리 - 전극 접합
Pallets Cast Iron Crack Coke Oven STAVITRODE A 43 (opens in a new tab) 주철 용접 전극
Shafts Stainless Steel Joining/Surfacing Coke Oven STAVITRODE A 24 (opens in a new tab) 수리 - 전극 접합
Crusher Jaws Mn. Steel Abrasion/Impact Coke Oven STAVITRODE A 46 (opens in a new tab) 경질 표면 전극
Valves Cast Iron Abrasion/Surfacing Coke Oven STAVITRODE A 43 (opens in a new tab) 주철 용접 전극
Air Compressor Body Cast Iron Accident Coke Oven STAVITRODE A 40 (opens in a new tab) 주철 용접 전극
Motor Base Plate Cast Iron Accident Coke Oven STAVITRODE A 40 (opens in a new tab) 주철 용접 전극
Pump Body Cast Iron Accident Coke Oven STAVITRODE A 40 (opens in a new tab) 주철 용접 전극
Chute Stainless Steel Abrasion Coke Oven STAVITRODE A 24 (opens in a new tab) 수리 - 전극 접합
Gears Cast Iron Friction Coke Oven STAVITRODE A 11 (opens in a new tab) 수리 - 전극 접합
Dog Clutch Cast Iron Friction Coke Oven STAVITRODE A 57 (opens in a new tab) 경질 표면 전극
Shaft Stainless Steel Abrasion Coke Oven STAVITRODE A 24 (opens in a new tab) 수리 - 전극 접합
Conveyor Drums Cast Iron Friction Coke Oven STAVITRODE A 57 (opens in a new tab) 경질 표면 전극
Gear Box Cast Iron Accident Coke Oven STAVITRODE A 40 (opens in a new tab) 주철 용접 전극
Pulleys Cast Iron Friction Coke Oven STAVITRODE A 40 (opens in a new tab) 주철 용접 전극
Buckets Mn. Steel Impact/Abrasion Coke Oven STAVITRODE A 46 (opens in a new tab) 경질 표면 전극
Motor Castings Cast Iron Accident Coke Oven STAVITRODE A 40 (opens in a new tab) 주철 용접 전극
Gear Wheel Cast Steel Friction Coke Oven STAVITRODE A 11 (opens in a new tab) 수리 - 전극 접합
Transmission Gears Cast Iron Friction Coke Oven STAVITRODE A 25 (opens in a new tab) 클래딩 및 다이 빌드업 전극
Bush Bars Copper Friction Coke Oven STAVITRODE A 50 (opens in a new tab) 수리 - 전극 접합
Lifting Blocks Cast Iron Accident Coke Oven STAVITRODE A 40 (opens in a new tab) 주철 용접 전극
Leader Tips Alloy Steel Friction Coke Oven STAVITRODE A 57 (opens in a new tab) 경질 표면 전극
Chassis Cast Steel Crack Coke Oven STAVITRODE A 24 (opens in a new tab) 수리 - 전극 접합
Washery Main Pump Cast Iron Accident Coke Oven STAVITRODE A 40 (opens in a new tab) 주철 용접 전극
Crusher Jaws Hammer Mn. Steel Impact/Abrasion Coke Oven STAVITRODE A 46 (opens in a new tab) 경질 표면 전극
Flange Stainless Steel Abrasion Coke Oven STAVITRODE A 24 (opens in a new tab) 수리 - 전극 접합
Pinion For Pusher Rack Mn. Steel Abrasion/Impact Coke Oven STAVITRODE A 25 (opens in a new tab) 클래딩 및 다이 빌드업 전극
Throat Armour Plates Cast Steel Abrasion/Erosion Coke Oven STAVITRODE A 75 (opens in a new tab) 경질 표면 전극
Hydraulic Units Brass/Bronze Friction Coke Oven STAVITRODE A 50 (opens in a new tab) 수리 - 전극 접합
Pump Shafts EN Steel Joining/Surfacing Steel Melting Shop STAVITRODE A 24 (opens in a new tab) 수리 - 전극 접합
Kiln Shell Cast Steel Joining Steel Melting Shop STAVITRODE A 11 (opens in a new tab) 수리 - 전극 접합
Rollers Cast Iron Broken/Joining Steel Melting Shop STAVITRODE A 40 (opens in a new tab) 주철 용접 전극
Valves Stainless Steel Erosion Steel Melting Shop STAVITRODE A 84 (opens in a new tab) 클래딩 및 다이 빌드업 전극
Pulley Cast Iron Broken/Buildup Steel Melting Shop STAVITRODE A 49 (opens in a new tab) 경질 표면 전극
Crane Rails Cast Steel Abrasion Steel Melting Shop STAVITRODE A 11 (opens in a new tab) 수리 - 전극 접합
Oxygen Lance Copper Erosion Steel Melting Shop STAVITRODE A 50 (opens in a new tab) 수리 - 전극 접합
Furnace Doors Cast Steel Joining Steel Melting Shop STAVITRODE A 29 (opens in a new tab) 수리 - 전극 접합
Ladle Trunion Cast Steel Abrasion Steel Melting Shop STAVITRODE A 11 (opens in a new tab) 수리 - 전극 접합
Moulding Box Cast Iron Crack Foundry STAVITRODE A 40 (opens in a new tab) 주철 용접 전극
Rollers 강철 Friction Foundry STAVITRODE A 24 (opens in a new tab) 수리 - 전극 접합
Heat Treatment Grill Stainless Steel Heat Foundry STAVITRODE A 25 (opens in a new tab) 클래딩 및 다이 빌드업 전극
Heating Elements Nichrome Heat Foundry STAVITRODE A 29 (opens in a new tab) 수리 - 전극 접합
Fan Blade 강철 Abrasion Foundry STAVITRODE A 74 (opens in a new tab) 경질 표면 전극
Machine Base Cast Iron General repair Foundry STAVITRODE A 40 (opens in a new tab) 주철 용접 전극
Sand Discharge Chute Mild Steel Abrasion Foundry STAVITRODE A 74 (opens in a new tab) 경질 표면 전극
Pump Shaft 강철 Friction Foundry STAVITRODE A 24 (opens in a new tab) 수리 - 전극 접합
Mn. Steel Liner Mould Mn. Steel Impact/Abrasion Foundry STAVITRODE A 18 (opens in a new tab) 경질 표면 전극
Impeller Casing Cast Iron Abrasion Foundry STAVITRODE A 43 (opens in a new tab) 주철 용접 전극
Mix Muller Plough Mn. Steel Abrasion Foundry STAVITRODE A 46 (opens in a new tab) 경질 표면 전극
Valve Spindle Brass Friction Foundry STAVITRODE A 50 (opens in a new tab) 수리 - 전극 접합
Impeller Backplate Cast Iron Friction Foundry STAVITRODE A 43 (opens in a new tab) 주철 용접 전극
Elevator Shaft 강철 Friction Foundry STAVITRODE A 24 (opens in a new tab) 수리 - 전극 접합
Feed Screw Cast Steel Abrasion Foundry STAVITRODE A 74 (opens in a new tab) 경질 표면 전극
Vibrator Table Cast Iron Crack Foundry STAVITRODE A 40 (opens in a new tab) 주철 용접 전극
Feeder Head 강철 Abrasion Foundry STAVITRODE A 74 (opens in a new tab) 경질 표면 전극
Mixer Paddles Mn. Steel Abrasion Foundry STAVITRODE A 74 (opens in a new tab) 경질 표면 전극
Mould Drill HSS Friction Foundry STAVITRODE A 60 (opens in a new tab) 클래딩 및 다이 빌드업 전극
Mould Knife HSS Friction Foundry STAVITRODE A 60 (opens in a new tab) 클래딩 및 다이 빌드업 전극
Machine Housing Changing Block Cast Iron General repair Foundry STAVITRODE A 40 (opens in a new tab) 주철 용접 전극
Crane Bearing Pedestal Cast Steel Friction Foundry STAVITRODE A 11 (opens in a new tab) 수리 - 전극 접합
Tackle Ingot Mould Cast Iron Cavitation/Heat Foundry STAVITRODE A 11 (opens in a new tab) 수리 - 전극 접합
Sand Pump Cast Iron Abrasion Foundry STAVITRODE A 40 (opens in a new tab) 주철 용접 전극
Scrap Blades Mn. Steel Abrasion Foundry STAVITRODE A 18 (opens in a new tab) 경질 표면 전극
Housing Cast Iron Crack/Joining Rolling Mill STAVITRODE A 40 (opens in a new tab) 주철 용접 전극
Rollers Cast Iron Friction Rolling Mill STAVITRODE A 40 (opens in a new tab) 주철 용접 전극
Rollers 강철 Friction Rolling Mill STAVITRODE A 24 (opens in a new tab) 수리 - 전극 접합
Idlers 강철 Friction Rolling Mill STAVITRODE A 24 (opens in a new tab) 수리 - 전극 접합
Idlers Cast Iron Friction Rolling Mill STAVITRODE A 43 (opens in a new tab) 주철 용접 전극
Crane Rails Mn. Steel Friction/Abrasion Rolling Mill STAVITRODE A 46 (opens in a new tab) 경질 표면 전극
Crane Wheels Forged Steel Friction/Abrasion Rolling Mill STAVITRODE A 57 (opens in a new tab) 경질 표면 전극
Main Stand Bores Cast Steel Friction Rolling Mill STAVITRODE A 11 (opens in a new tab) 수리 - 전극 접합
Flying Shear Housing Cast Steel Friction Rolling Mill STAVITRODE A 11 (opens in a new tab) 수리 - 전극 접합
Hot Shear Blade HCHCr Impact/Friction Rolling Mill 클래딩 및 다이 빌드업 (opens in a new tab)
Hot Working Tools HCHCr Friction Rolling Mill 클래딩 및 다이 빌드업 (opens in a new tab)
Wire Cutters HSS Friction Rolling Mill STAVITRODE A 60 (opens in a new tab) 클래딩 및 다이 빌드업 전극
Impellers Bronze / Cast Iron Abrasion Rolling Mill STAVITRODE A 50 (opens in a new tab) 수리 - 전극 접합
Impact Crusher Low Alloy Steel Friction/Impact Refractories STAVITRODE A 60 (opens in a new tab) 클래딩 및 다이 빌드업 전극
Rotors Mn. Steel Abrasion Refractories STAVITRODE A 60 (opens in a new tab) 클래딩 및 다이 빌드업 전극
Crown Gears Cast Steel Friction Refractories STAVITRODE A 57 (opens in a new tab) 경질 표면 전극
Supporting Rolls of Rotary Kiln Low Alloy Steel Abrasion/Friction Refractories STAVITRODE A 11 (opens in a new tab) 수리 - 전극 접합
Motor Foundation Cast Iron Accident Electrical STAVITRODE A 40 (opens in a new tab) 주철 용접 전극
Armature Shaft 강철 Friction Electrical STAVITRODE A 24 (opens in a new tab) 수리 - 전극 접합
Bearing Seating Cast Steel Friction Electrical STAVITRODE A 57 (opens in a new tab) 경질 표면 전극
Housing Cast Iron Friction Electrical STAVITRODE A 49 (opens in a new tab) 경질 표면 전극
Copper Bushes Copper Friction Electrical STAVITRODE A 50 (opens in a new tab) 수리 - 전극 접합
Fan Cover Of Motors Cast Iron Friction/Accident Electrical STAVITRODE A 40 (opens in a new tab) 주철 용접 전극
Machine Beds Housing Cast Iron Joining Central Repair Shop STAVITRODE A 40 (opens in a new tab) 주철 용접 전극
Crane Wheels Cast Steel Abrasion Central Repair Shop STAVITRODE A 11 (opens in a new tab) 수리 - 전극 접합
Wheel Punch Cast Steel Abrasion Central Repair Shop STAVITRODE A 71 (opens in a new tab) 경질 표면 전극
Shear Blades Alloy Steel Impact/Heat Central Repair Shop STAVITRODE A 22 (opens in a new tab) 수리 - 전극 접합
Punch & Die Alloy Steel Impact/Heat Central Repair Shop STAVITRODE A 22 (opens in a new tab) 수리 - 전극 접합
Weighing Pallets Carbon Steel Abrasion Central Repair Shop STAVITRODE A 11 (opens in a new tab) 수리 - 전극 접합
Spindle Carbon Steel Friction Central Repair Shop STAVITRODE A 11 (opens in a new tab) 수리 - 전극 접합
Housing Cast Steel Abrasion Central Repair Shop STAVITRODE A 11 (opens in a new tab) 수리 - 전극 접합
Hammer Pallets Mn. Steel Impact Central Repair Shop STAVITRODE A 46 (opens in a new tab) 경질 표면 전극
Cooler Fan Blade Cast Steel Abrasion/Friction Sinter Plant & Blower STAVITRODE A 11 (opens in a new tab) 수리 - 전극 접합
Hammer Mill Rotor Forged Steel Abrasion Sinter Plant & Blower STAVITRODE A 11 (opens in a new tab) 수리 - 전극 접합
Gear Cast Steel Abrasion/Friction Sinter Plant & Blower STAVITRODE A 57 (opens in a new tab) 경질 표면 전극
Rail Mn. Steel Abrasion/Impact Sinter Plant & Blower STAVITRODE A 11 (opens in a new tab) 수리 - 전극 접합
Friction Wheel Forged Steel Abrasion/Friction Sinter Plant & Blower STAVITRODE A 11 (opens in a new tab) 수리 - 전극 접합
Support Rolls Cast Steel Friction Sinter Plant & Blower STAVITRODE A 49 (opens in a new tab) 경질 표면 전극
Pinion of Sinter Machine Forged Steel Abrasion/Friction Sinter Plant & Blower STAVITRODE A 11 (opens in a new tab) 수리 - 전극 접합
Blower Fan Blade & Hub Special Alloy Abrasion/Friction Sinter Plant & Blower STAVITRODE A 11 (opens in a new tab) 수리 - 전극 접합
Showing 110 of 110 components Confirm the grade with our application engineers before welding
How steel plant components fail
  1. Abrasion

    Sinter, coke and sand cutting into chutes, screws, blow bars and liners.

  2. Impact

    Crusher jaws and hammers taking repeated shock loads until edges collapse.

  3. Heat & erosion

    Furnace doors, lances and grills cycling through temperature until they scale.

  4. Cracking

    Cast-iron housings, pump bodies and machine beds split by vibration or overload.

Send us the component.
We’ll send the procedure.

Base metal, wear factor and a photograph — an application engineer comes back with the consumable, the parameters and the expected life gain.

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