Industries · Steel

Welding solutions for every corner of the steel plant

Steel plants are the most intensive there are — equipment runs at full utilisation through rapidly changing temperatures, and wear, abrasion and corrosion are a standing problem in every service workshop. Pick a plant area on the map to see which components wear, how they fail, and the STANVAC range that puts them back to work.

110
Components mapped
8
Plant areas
500+
Authorised distributors
Isometric view of an integrated steel plant — coke ovens, sinter plant, blast furnace, melting shop, rolling mill, foundry and the service yards around them.
Integrated steel plant 110 components mapped Click a numbered pin on the plant
Plant area

All plant areas

Every mapped component across the plant.

Component Base metal Wear factor Plant area Recommended solution
Chains Cast Steel Friction Coke Oven STAVITRODE A 24 (opens in a new tab) Repair - Joining Electrode
Coke Crushing Hammer Cast Steel Impact Coke Oven STAVITRODE A 46 (opens in a new tab) Hard Surface Electrodes
Coupling Flanger Cast Steel Friction Coke Oven STAVITRODE A 11 (opens in a new tab) Repair - Joining Electrode
Ram Beams of Support Cast Steel Vibration Coke Oven STAVITRODE A 11 (opens in a new tab) Repair - Joining Electrode
Cooling Members Copper Joining Coke Oven STAVITRODE A 50 (opens in a new tab) Repair - Joining Electrode
Hammers Cast Steel Abrasion/Impact Coke Oven STAVITRODE A 46 (opens in a new tab) Hard Surface Electrodes
Sinter Breaker Cast Steel Abrasion/Impact Coke Oven STAVITRODE A 46 (opens in a new tab) Hard Surface Electrodes
Pallets Cast Steel Crack Coke Oven STAVITRODE A 11 (opens in a new tab) Repair - Joining Electrode
Pallets Cast Iron Crack Coke Oven STAVITRODE A 43 (opens in a new tab) Cast Iron Welding Electrodes
Shafts Stainless Steel Joining/Surfacing Coke Oven STAVITRODE A 24 (opens in a new tab) Repair - Joining Electrode
Crusher Jaws Mn. Steel Abrasion/Impact Coke Oven STAVITRODE A 46 (opens in a new tab) Hard Surface Electrodes
Valves Cast Iron Abrasion/Surfacing Coke Oven STAVITRODE A 43 (opens in a new tab) Cast Iron Welding Electrodes
Air Compressor Body Cast Iron Accident Coke Oven STAVITRODE A 40 (opens in a new tab) Cast Iron Welding Electrodes
Motor Base Plate Cast Iron Accident Coke Oven STAVITRODE A 40 (opens in a new tab) Cast Iron Welding Electrodes
Pump Body Cast Iron Accident Coke Oven STAVITRODE A 40 (opens in a new tab) Cast Iron Welding Electrodes
Chute Stainless Steel Abrasion Coke Oven STAVITRODE A 24 (opens in a new tab) Repair - Joining Electrode
Gears Cast Iron Friction Coke Oven STAVITRODE A 11 (opens in a new tab) Repair - Joining Electrode
Dog Clutch Cast Iron Friction Coke Oven STAVITRODE A 57 (opens in a new tab) Hard Surface Electrodes
Shaft Stainless Steel Abrasion Coke Oven STAVITRODE A 24 (opens in a new tab) Repair - Joining Electrode
Conveyor Drums Cast Iron Friction Coke Oven STAVITRODE A 57 (opens in a new tab) Hard Surface Electrodes
Gear Box Cast Iron Accident Coke Oven STAVITRODE A 40 (opens in a new tab) Cast Iron Welding Electrodes
Pulleys Cast Iron Friction Coke Oven STAVITRODE A 40 (opens in a new tab) Cast Iron Welding Electrodes
Buckets Mn. Steel Impact/Abrasion Coke Oven STAVITRODE A 46 (opens in a new tab) Hard Surface Electrodes
Motor Castings Cast Iron Accident Coke Oven STAVITRODE A 40 (opens in a new tab) Cast Iron Welding Electrodes
Gear Wheel Cast Steel Friction Coke Oven STAVITRODE A 11 (opens in a new tab) Repair - Joining Electrode
Transmission Gears Cast Iron Friction Coke Oven STAVITRODE A 25 (opens in a new tab) Cladding & Die Build Up Electrodes
Bush Bars Copper Friction Coke Oven STAVITRODE A 50 (opens in a new tab) Repair - Joining Electrode
Lifting Blocks Cast Iron Accident Coke Oven STAVITRODE A 40 (opens in a new tab) Cast Iron Welding Electrodes
Leader Tips Alloy Steel Friction Coke Oven STAVITRODE A 57 (opens in a new tab) Hard Surface Electrodes
Chassis Cast Steel Crack Coke Oven STAVITRODE A 24 (opens in a new tab) Repair - Joining Electrode
Washery Main Pump Cast Iron Accident Coke Oven STAVITRODE A 40 (opens in a new tab) Cast Iron Welding Electrodes
Crusher Jaws Hammer Mn. Steel Impact/Abrasion Coke Oven STAVITRODE A 46 (opens in a new tab) Hard Surface Electrodes
Flange Stainless Steel Abrasion Coke Oven STAVITRODE A 24 (opens in a new tab) Repair - Joining Electrode
Pinion For Pusher Rack Mn. Steel Abrasion/Impact Coke Oven STAVITRODE A 25 (opens in a new tab) Cladding & Die Build Up Electrodes
Throat Armour Plates Cast Steel Abrasion/Erosion Coke Oven STAVITRODE A 75 (opens in a new tab) Hard Surface Electrodes
Hydraulic Units Brass/Bronze Friction Coke Oven STAVITRODE A 50 (opens in a new tab) Repair - Joining Electrode
Pump Shafts EN Steel Joining/Surfacing Steel Melting Shop STAVITRODE A 24 (opens in a new tab) Repair - Joining Electrode
Kiln Shell Cast Steel Joining Steel Melting Shop STAVITRODE A 11 (opens in a new tab) Repair - Joining Electrode
Rollers Cast Iron Broken/Joining Steel Melting Shop STAVITRODE A 40 (opens in a new tab) Cast Iron Welding Electrodes
Valves Stainless Steel Erosion Steel Melting Shop STAVITRODE A 84 (opens in a new tab) Cladding & Die Build Up Electrodes
Pulley Cast Iron Broken/Buildup Steel Melting Shop STAVITRODE A 49 (opens in a new tab) Hard Surface Electrodes
Crane Rails Cast Steel Abrasion Steel Melting Shop STAVITRODE A 11 (opens in a new tab) Repair - Joining Electrode
Oxygen Lance Copper Erosion Steel Melting Shop STAVITRODE A 50 (opens in a new tab) Repair - Joining Electrode
Furnace Doors Cast Steel Joining Steel Melting Shop STAVITRODE A 29 (opens in a new tab) Repair - Joining Electrode
Ladle Trunion Cast Steel Abrasion Steel Melting Shop STAVITRODE A 11 (opens in a new tab) Repair - Joining Electrode
Moulding Box Cast Iron Crack Foundry STAVITRODE A 40 (opens in a new tab) Cast Iron Welding Electrodes
Rollers Steel Friction Foundry STAVITRODE A 24 (opens in a new tab) Repair - Joining Electrode
Heat Treatment Grill Stainless Steel Heat Foundry STAVITRODE A 25 (opens in a new tab) Cladding & Die Build Up Electrodes
Heating Elements Nichrome Heat Foundry STAVITRODE A 29 (opens in a new tab) Repair - Joining Electrode
Fan Blade Steel Abrasion Foundry STAVITRODE A 74 (opens in a new tab) Hard Surface Electrodes
Machine Base Cast Iron General repair Foundry STAVITRODE A 40 (opens in a new tab) Cast Iron Welding Electrodes
Sand Discharge Chute Mild Steel Abrasion Foundry STAVITRODE A 74 (opens in a new tab) Hard Surface Electrodes
Pump Shaft Steel Friction Foundry STAVITRODE A 24 (opens in a new tab) Repair - Joining Electrode
Mn. Steel Liner Mould Mn. Steel Impact/Abrasion Foundry STAVITRODE A 18 (opens in a new tab) Hard Surface Electrodes
Impeller Casing Cast Iron Abrasion Foundry STAVITRODE A 43 (opens in a new tab) Cast Iron Welding Electrodes
Mix Muller Plough Mn. Steel Abrasion Foundry STAVITRODE A 46 (opens in a new tab) Hard Surface Electrodes
Valve Spindle Brass Friction Foundry STAVITRODE A 50 (opens in a new tab) Repair - Joining Electrode
Impeller Backplate Cast Iron Friction Foundry STAVITRODE A 43 (opens in a new tab) Cast Iron Welding Electrodes
Elevator Shaft Steel Friction Foundry STAVITRODE A 24 (opens in a new tab) Repair - Joining Electrode
Feed Screw Cast Steel Abrasion Foundry STAVITRODE A 74 (opens in a new tab) Hard Surface Electrodes
Vibrator Table Cast Iron Crack Foundry STAVITRODE A 40 (opens in a new tab) Cast Iron Welding Electrodes
Feeder Head Steel Abrasion Foundry STAVITRODE A 74 (opens in a new tab) Hard Surface Electrodes
Mixer Paddles Mn. Steel Abrasion Foundry STAVITRODE A 74 (opens in a new tab) Hard Surface Electrodes
Mould Drill HSS Friction Foundry STAVITRODE A 60 (opens in a new tab) Cladding & Die Build Up Electrodes
Mould Knife HSS Friction Foundry STAVITRODE A 60 (opens in a new tab) Cladding & Die Build Up Electrodes
Machine Housing Changing Block Cast Iron General repair Foundry STAVITRODE A 40 (opens in a new tab) Cast Iron Welding Electrodes
Crane Bearing Pedestal Cast Steel Friction Foundry STAVITRODE A 11 (opens in a new tab) Repair - Joining Electrode
Tackle Ingot Mould Cast Iron Cavitation/Heat Foundry STAVITRODE A 11 (opens in a new tab) Repair - Joining Electrode
Sand Pump Cast Iron Abrasion Foundry STAVITRODE A 40 (opens in a new tab) Cast Iron Welding Electrodes
Scrap Blades Mn. Steel Abrasion Foundry STAVITRODE A 18 (opens in a new tab) Hard Surface Electrodes
Housing Cast Iron Crack/Joining Rolling Mill STAVITRODE A 40 (opens in a new tab) Cast Iron Welding Electrodes
Rollers Cast Iron Friction Rolling Mill STAVITRODE A 40 (opens in a new tab) Cast Iron Welding Electrodes
Rollers Steel Friction Rolling Mill STAVITRODE A 24 (opens in a new tab) Repair - Joining Electrode
Idlers Steel Friction Rolling Mill STAVITRODE A 24 (opens in a new tab) Repair - Joining Electrode
Idlers Cast Iron Friction Rolling Mill STAVITRODE A 43 (opens in a new tab) Cast Iron Welding Electrodes
Crane Rails Mn. Steel Friction/Abrasion Rolling Mill STAVITRODE A 46 (opens in a new tab) Hard Surface Electrodes
Crane Wheels Forged Steel Friction/Abrasion Rolling Mill STAVITRODE A 57 (opens in a new tab) Hard Surface Electrodes
Main Stand Bores Cast Steel Friction Rolling Mill STAVITRODE A 11 (opens in a new tab) Repair - Joining Electrode
Flying Shear Housing Cast Steel Friction Rolling Mill STAVITRODE A 11 (opens in a new tab) Repair - Joining Electrode
Hot Shear Blade HCHCr Impact/Friction Rolling Mill Cladding & die build-up (opens in a new tab)
Hot Working Tools HCHCr Friction Rolling Mill Cladding & die build-up (opens in a new tab)
Wire Cutters HSS Friction Rolling Mill STAVITRODE A 60 (opens in a new tab) Cladding & Die Build Up Electrodes
Impellers Bronze / Cast Iron Abrasion Rolling Mill STAVITRODE A 50 (opens in a new tab) Repair - Joining Electrode
Impact Crusher Low Alloy Steel Friction/Impact Refractories STAVITRODE A 60 (opens in a new tab) Cladding & Die Build Up Electrodes
Rotors Mn. Steel Abrasion Refractories STAVITRODE A 60 (opens in a new tab) Cladding & Die Build Up Electrodes
Crown Gears Cast Steel Friction Refractories STAVITRODE A 57 (opens in a new tab) Hard Surface Electrodes
Supporting Rolls of Rotary Kiln Low Alloy Steel Abrasion/Friction Refractories STAVITRODE A 11 (opens in a new tab) Repair - Joining Electrode
Motor Foundation Cast Iron Accident Electrical STAVITRODE A 40 (opens in a new tab) Cast Iron Welding Electrodes
Armature Shaft Steel Friction Electrical STAVITRODE A 24 (opens in a new tab) Repair - Joining Electrode
Bearing Seating Cast Steel Friction Electrical STAVITRODE A 57 (opens in a new tab) Hard Surface Electrodes
Housing Cast Iron Friction Electrical STAVITRODE A 49 (opens in a new tab) Hard Surface Electrodes
Copper Bushes Copper Friction Electrical STAVITRODE A 50 (opens in a new tab) Repair - Joining Electrode
Fan Cover Of Motors Cast Iron Friction/Accident Electrical STAVITRODE A 40 (opens in a new tab) Cast Iron Welding Electrodes
Machine Beds Housing Cast Iron Joining Central Repair Shop STAVITRODE A 40 (opens in a new tab) Cast Iron Welding Electrodes
Crane Wheels Cast Steel Abrasion Central Repair Shop STAVITRODE A 11 (opens in a new tab) Repair - Joining Electrode
Wheel Punch Cast Steel Abrasion Central Repair Shop STAVITRODE A 71 (opens in a new tab) Hard Surface Electrodes
Shear Blades Alloy Steel Impact/Heat Central Repair Shop STAVITRODE A 22 (opens in a new tab) Repair - Joining Electrode
Punch & Die Alloy Steel Impact/Heat Central Repair Shop STAVITRODE A 22 (opens in a new tab) Repair - Joining Electrode
Weighing Pallets Carbon Steel Abrasion Central Repair Shop STAVITRODE A 11 (opens in a new tab) Repair - Joining Electrode
Spindle Carbon Steel Friction Central Repair Shop STAVITRODE A 11 (opens in a new tab) Repair - Joining Electrode
Housing Cast Steel Abrasion Central Repair Shop STAVITRODE A 11 (opens in a new tab) Repair - Joining Electrode
Hammer Pallets Mn. Steel Impact Central Repair Shop STAVITRODE A 46 (opens in a new tab) Hard Surface Electrodes
Cooler Fan Blade Cast Steel Abrasion/Friction Sinter Plant & Blower STAVITRODE A 11 (opens in a new tab) Repair - Joining Electrode
Hammer Mill Rotor Forged Steel Abrasion Sinter Plant & Blower STAVITRODE A 11 (opens in a new tab) Repair - Joining Electrode
Gear Cast Steel Abrasion/Friction Sinter Plant & Blower STAVITRODE A 57 (opens in a new tab) Hard Surface Electrodes
Rail Mn. Steel Abrasion/Impact Sinter Plant & Blower STAVITRODE A 11 (opens in a new tab) Repair - Joining Electrode
Friction Wheel Forged Steel Abrasion/Friction Sinter Plant & Blower STAVITRODE A 11 (opens in a new tab) Repair - Joining Electrode
Support Rolls Cast Steel Friction Sinter Plant & Blower STAVITRODE A 49 (opens in a new tab) Hard Surface Electrodes
Pinion of Sinter Machine Forged Steel Abrasion/Friction Sinter Plant & Blower STAVITRODE A 11 (opens in a new tab) Repair - Joining Electrode
Blower Fan Blade & Hub Special Alloy Abrasion/Friction Sinter Plant & Blower STAVITRODE A 11 (opens in a new tab) Repair - Joining Electrode
Showing 110 of 110 components Confirm the grade with our application engineers before welding
How steel plant components fail
  1. Abrasion

    Sinter, coke and sand cutting into chutes, screws, blow bars and liners.

  2. Impact

    Crusher jaws and hammers taking repeated shock loads until edges collapse.

  3. Heat & erosion

    Furnace doors, lances and grills cycling through temperature until they scale.

  4. Cracking

    Cast-iron housings, pump bodies and machine beds split by vibration or overload.

Send us the component.
We’ll send the procedure.

Base metal, wear factor and a photograph — an application engineer comes back with the consumable, the parameters and the expected life gain.

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