Industries · Steel

Welding solutions for every corner of the steel plant

Steel plants are the most intensive there are — equipment runs at full utilisation through rapidly changing temperatures, and wear, abrasion and corrosion are a standing problem in every service workshop. Pick a plant area on the map to see which components wear, how they fail, and the STANVAC range that puts them back to work.

110
Components mapped
8
Plant areas
500+
Authorised distributors
Isometric view of an integrated steel plant — coke ovens, sinter plant, blast furnace, melting shop, rolling mill, foundry and the service yards around them.
Integrated steel plant 110 components mapped Click a numbered pin on the plant
Plant area

All plant areas

Every mapped component across the plant.

Component Base metal Wear factor Plant area Recommended solution
Chains Cast Steel Friction Coke Oven STAVITRODE A 24 (opens in a new tab) Naprawa - Elektroda łącząca
Coke Crushing Hammer Cast Steel Impact Coke Oven STAVITRODE A 46 (opens in a new tab) Elektrody o twardej powierzchni
Coupling Flanger Cast Steel Friction Coke Oven STAVITRODE A 11 (opens in a new tab) Naprawa - Elektroda łącząca
Ram Beams of Support Cast Steel Vibration Coke Oven STAVITRODE A 11 (opens in a new tab) Naprawa - Elektroda łącząca
Cooling Members Copper Joining Coke Oven STAVITRODE A 50 (opens in a new tab) Naprawa - Elektroda łącząca
Hammers Cast Steel Abrasion/Impact Coke Oven STAVITRODE A 46 (opens in a new tab) Elektrody o twardej powierzchni
Sinter Breaker Cast Steel Abrasion/Impact Coke Oven STAVITRODE A 46 (opens in a new tab) Elektrody o twardej powierzchni
Pallets Cast Steel Crack Coke Oven STAVITRODE A 11 (opens in a new tab) Naprawa - Elektroda łącząca
Pallets Cast Iron Crack Coke Oven STAVITRODE A 43 (opens in a new tab) Elektrody spawalnicze do żeliwa
Shafts Stainless Steel Joining/Surfacing Coke Oven STAVITRODE A 24 (opens in a new tab) Naprawa - Elektroda łącząca
Crusher Jaws Mn. Steel Abrasion/Impact Coke Oven STAVITRODE A 46 (opens in a new tab) Elektrody o twardej powierzchni
Valves Cast Iron Abrasion/Surfacing Coke Oven STAVITRODE A 43 (opens in a new tab) Elektrody spawalnicze do żeliwa
Air Compressor Body Cast Iron Accident Coke Oven STAVITRODE A 40 (opens in a new tab) Elektrody spawalnicze do żeliwa
Motor Base Plate Cast Iron Accident Coke Oven STAVITRODE A 40 (opens in a new tab) Elektrody spawalnicze do żeliwa
Pump Body Cast Iron Accident Coke Oven STAVITRODE A 40 (opens in a new tab) Elektrody spawalnicze do żeliwa
Chute Stainless Steel Abrasion Coke Oven STAVITRODE A 24 (opens in a new tab) Naprawa - Elektroda łącząca
Gears Cast Iron Friction Coke Oven STAVITRODE A 11 (opens in a new tab) Naprawa - Elektroda łącząca
Dog Clutch Cast Iron Friction Coke Oven STAVITRODE A 57 (opens in a new tab) Elektrody o twardej powierzchni
Shaft Stainless Steel Abrasion Coke Oven STAVITRODE A 24 (opens in a new tab) Naprawa - Elektroda łącząca
Conveyor Drums Cast Iron Friction Coke Oven STAVITRODE A 57 (opens in a new tab) Elektrody o twardej powierzchni
Gear Box Cast Iron Accident Coke Oven STAVITRODE A 40 (opens in a new tab) Elektrody spawalnicze do żeliwa
Pulleys Cast Iron Friction Coke Oven STAVITRODE A 40 (opens in a new tab) Elektrody spawalnicze do żeliwa
Buckets Mn. Steel Impact/Abrasion Coke Oven STAVITRODE A 46 (opens in a new tab) Elektrody o twardej powierzchni
Motor Castings Cast Iron Accident Coke Oven STAVITRODE A 40 (opens in a new tab) Elektrody spawalnicze do żeliwa
Gear Wheel Cast Steel Friction Coke Oven STAVITRODE A 11 (opens in a new tab) Naprawa - Elektroda łącząca
Transmission Gears Cast Iron Friction Coke Oven STAVITRODE A 25 (opens in a new tab) Elektrody do napawania i budowy matryc
Bush Bars Copper Friction Coke Oven STAVITRODE A 50 (opens in a new tab) Naprawa - Elektroda łącząca
Lifting Blocks Cast Iron Accident Coke Oven STAVITRODE A 40 (opens in a new tab) Elektrody spawalnicze do żeliwa
Leader Tips Alloy Steel Friction Coke Oven STAVITRODE A 57 (opens in a new tab) Elektrody o twardej powierzchni
Chassis Cast Steel Crack Coke Oven STAVITRODE A 24 (opens in a new tab) Naprawa - Elektroda łącząca
Washery Main Pump Cast Iron Accident Coke Oven STAVITRODE A 40 (opens in a new tab) Elektrody spawalnicze do żeliwa
Crusher Jaws Hammer Mn. Steel Impact/Abrasion Coke Oven STAVITRODE A 46 (opens in a new tab) Elektrody o twardej powierzchni
Flange Stainless Steel Abrasion Coke Oven STAVITRODE A 24 (opens in a new tab) Naprawa - Elektroda łącząca
Pinion For Pusher Rack Mn. Steel Abrasion/Impact Coke Oven STAVITRODE A 25 (opens in a new tab) Elektrody do napawania i budowy matryc
Throat Armour Plates Cast Steel Abrasion/Erosion Coke Oven STAVITRODE A 75 (opens in a new tab) Elektrody o twardej powierzchni
Hydraulic Units Brass/Bronze Friction Coke Oven STAVITRODE A 50 (opens in a new tab) Naprawa - Elektroda łącząca
Pump Shafts EN Steel Joining/Surfacing Steel Melting Shop STAVITRODE A 24 (opens in a new tab) Naprawa - Elektroda łącząca
Kiln Shell Cast Steel Joining Steel Melting Shop STAVITRODE A 11 (opens in a new tab) Naprawa - Elektroda łącząca
Rollers Cast Iron Broken/Joining Steel Melting Shop STAVITRODE A 40 (opens in a new tab) Elektrody spawalnicze do żeliwa
Valves Stainless Steel Erosion Steel Melting Shop STAVITRODE A 84 (opens in a new tab) Elektrody do napawania i budowy matryc
Pulley Cast Iron Broken/Buildup Steel Melting Shop STAVITRODE A 49 (opens in a new tab) Elektrody o twardej powierzchni
Crane Rails Cast Steel Abrasion Steel Melting Shop STAVITRODE A 11 (opens in a new tab) Naprawa - Elektroda łącząca
Oxygen Lance Copper Erosion Steel Melting Shop STAVITRODE A 50 (opens in a new tab) Naprawa - Elektroda łącząca
Furnace Doors Cast Steel Joining Steel Melting Shop STAVITRODE A 29 (opens in a new tab) Naprawa - Elektroda łącząca
Ladle Trunion Cast Steel Abrasion Steel Melting Shop STAVITRODE A 11 (opens in a new tab) Naprawa - Elektroda łącząca
Moulding Box Cast Iron Crack Foundry STAVITRODE A 40 (opens in a new tab) Elektrody spawalnicze do żeliwa
Rollers Stal Friction Foundry STAVITRODE A 24 (opens in a new tab) Naprawa - Elektroda łącząca
Heat Treatment Grill Stainless Steel Heat Foundry STAVITRODE A 25 (opens in a new tab) Elektrody do napawania i budowy matryc
Heating Elements Nichrome Heat Foundry STAVITRODE A 29 (opens in a new tab) Naprawa - Elektroda łącząca
Fan Blade Stal Abrasion Foundry STAVITRODE A 74 (opens in a new tab) Elektrody o twardej powierzchni
Machine Base Cast Iron General repair Foundry STAVITRODE A 40 (opens in a new tab) Elektrody spawalnicze do żeliwa
Sand Discharge Chute Mild Steel Abrasion Foundry STAVITRODE A 74 (opens in a new tab) Elektrody o twardej powierzchni
Pump Shaft Stal Friction Foundry STAVITRODE A 24 (opens in a new tab) Naprawa - Elektroda łącząca
Mn. Steel Liner Mould Mn. Steel Impact/Abrasion Foundry STAVITRODE A 18 (opens in a new tab) Elektrody o twardej powierzchni
Impeller Casing Cast Iron Abrasion Foundry STAVITRODE A 43 (opens in a new tab) Elektrody spawalnicze do żeliwa
Mix Muller Plough Mn. Steel Abrasion Foundry STAVITRODE A 46 (opens in a new tab) Elektrody o twardej powierzchni
Valve Spindle Brass Friction Foundry STAVITRODE A 50 (opens in a new tab) Naprawa - Elektroda łącząca
Impeller Backplate Cast Iron Friction Foundry STAVITRODE A 43 (opens in a new tab) Elektrody spawalnicze do żeliwa
Elevator Shaft Stal Friction Foundry STAVITRODE A 24 (opens in a new tab) Naprawa - Elektroda łącząca
Feed Screw Cast Steel Abrasion Foundry STAVITRODE A 74 (opens in a new tab) Elektrody o twardej powierzchni
Vibrator Table Cast Iron Crack Foundry STAVITRODE A 40 (opens in a new tab) Elektrody spawalnicze do żeliwa
Feeder Head Stal Abrasion Foundry STAVITRODE A 74 (opens in a new tab) Elektrody o twardej powierzchni
Mixer Paddles Mn. Steel Abrasion Foundry STAVITRODE A 74 (opens in a new tab) Elektrody o twardej powierzchni
Mould Drill HSS Friction Foundry STAVITRODE A 60 (opens in a new tab) Elektrody do napawania i budowy matryc
Mould Knife HSS Friction Foundry STAVITRODE A 60 (opens in a new tab) Elektrody do napawania i budowy matryc
Machine Housing Changing Block Cast Iron General repair Foundry STAVITRODE A 40 (opens in a new tab) Elektrody spawalnicze do żeliwa
Crane Bearing Pedestal Cast Steel Friction Foundry STAVITRODE A 11 (opens in a new tab) Naprawa - Elektroda łącząca
Tackle Ingot Mould Cast Iron Cavitation/Heat Foundry STAVITRODE A 11 (opens in a new tab) Naprawa - Elektroda łącząca
Sand Pump Cast Iron Abrasion Foundry STAVITRODE A 40 (opens in a new tab) Elektrody spawalnicze do żeliwa
Scrap Blades Mn. Steel Abrasion Foundry STAVITRODE A 18 (opens in a new tab) Elektrody o twardej powierzchni
Housing Cast Iron Crack/Joining Rolling Mill STAVITRODE A 40 (opens in a new tab) Elektrody spawalnicze do żeliwa
Rollers Cast Iron Friction Rolling Mill STAVITRODE A 40 (opens in a new tab) Elektrody spawalnicze do żeliwa
Rollers Stal Friction Rolling Mill STAVITRODE A 24 (opens in a new tab) Naprawa - Elektroda łącząca
Idlers Stal Friction Rolling Mill STAVITRODE A 24 (opens in a new tab) Naprawa - Elektroda łącząca
Idlers Cast Iron Friction Rolling Mill STAVITRODE A 43 (opens in a new tab) Elektrody spawalnicze do żeliwa
Crane Rails Mn. Steel Friction/Abrasion Rolling Mill STAVITRODE A 46 (opens in a new tab) Elektrody o twardej powierzchni
Crane Wheels Forged Steel Friction/Abrasion Rolling Mill STAVITRODE A 57 (opens in a new tab) Elektrody o twardej powierzchni
Main Stand Bores Cast Steel Friction Rolling Mill STAVITRODE A 11 (opens in a new tab) Naprawa - Elektroda łącząca
Flying Shear Housing Cast Steel Friction Rolling Mill STAVITRODE A 11 (opens in a new tab) Naprawa - Elektroda łącząca
Hot Shear Blade HCHCr Impact/Friction Rolling Mill Okładziny i budowa matryc (opens in a new tab)
Hot Working Tools HCHCr Friction Rolling Mill Okładziny i budowa matryc (opens in a new tab)
Wire Cutters HSS Friction Rolling Mill STAVITRODE A 60 (opens in a new tab) Elektrody do napawania i budowy matryc
Impellers Bronze / Cast Iron Abrasion Rolling Mill STAVITRODE A 50 (opens in a new tab) Naprawa - Elektroda łącząca
Impact Crusher Low Alloy Steel Friction/Impact Refractories STAVITRODE A 60 (opens in a new tab) Elektrody do napawania i budowy matryc
Rotors Mn. Steel Abrasion Refractories STAVITRODE A 60 (opens in a new tab) Elektrody do napawania i budowy matryc
Crown Gears Cast Steel Friction Refractories STAVITRODE A 57 (opens in a new tab) Elektrody o twardej powierzchni
Supporting Rolls of Rotary Kiln Low Alloy Steel Abrasion/Friction Refractories STAVITRODE A 11 (opens in a new tab) Naprawa - Elektroda łącząca
Motor Foundation Cast Iron Accident Electrical STAVITRODE A 40 (opens in a new tab) Elektrody spawalnicze do żeliwa
Armature Shaft Stal Friction Electrical STAVITRODE A 24 (opens in a new tab) Naprawa - Elektroda łącząca
Bearing Seating Cast Steel Friction Electrical STAVITRODE A 57 (opens in a new tab) Elektrody o twardej powierzchni
Housing Cast Iron Friction Electrical STAVITRODE A 49 (opens in a new tab) Elektrody o twardej powierzchni
Copper Bushes Copper Friction Electrical STAVITRODE A 50 (opens in a new tab) Naprawa - Elektroda łącząca
Fan Cover Of Motors Cast Iron Friction/Accident Electrical STAVITRODE A 40 (opens in a new tab) Elektrody spawalnicze do żeliwa
Machine Beds Housing Cast Iron Joining Central Repair Shop STAVITRODE A 40 (opens in a new tab) Elektrody spawalnicze do żeliwa
Crane Wheels Cast Steel Abrasion Central Repair Shop STAVITRODE A 11 (opens in a new tab) Naprawa - Elektroda łącząca
Wheel Punch Cast Steel Abrasion Central Repair Shop STAVITRODE A 71 (opens in a new tab) Elektrody o twardej powierzchni
Shear Blades Alloy Steel Impact/Heat Central Repair Shop STAVITRODE A 22 (opens in a new tab) Naprawa - Elektroda łącząca
Punch & Die Alloy Steel Impact/Heat Central Repair Shop STAVITRODE A 22 (opens in a new tab) Naprawa - Elektroda łącząca
Weighing Pallets Carbon Steel Abrasion Central Repair Shop STAVITRODE A 11 (opens in a new tab) Naprawa - Elektroda łącząca
Spindle Carbon Steel Friction Central Repair Shop STAVITRODE A 11 (opens in a new tab) Naprawa - Elektroda łącząca
Housing Cast Steel Abrasion Central Repair Shop STAVITRODE A 11 (opens in a new tab) Naprawa - Elektroda łącząca
Hammer Pallets Mn. Steel Impact Central Repair Shop STAVITRODE A 46 (opens in a new tab) Elektrody o twardej powierzchni
Cooler Fan Blade Cast Steel Abrasion/Friction Sinter Plant & Blower STAVITRODE A 11 (opens in a new tab) Naprawa - Elektroda łącząca
Hammer Mill Rotor Forged Steel Abrasion Sinter Plant & Blower STAVITRODE A 11 (opens in a new tab) Naprawa - Elektroda łącząca
Gear Cast Steel Abrasion/Friction Sinter Plant & Blower STAVITRODE A 57 (opens in a new tab) Elektrody o twardej powierzchni
Rail Mn. Steel Abrasion/Impact Sinter Plant & Blower STAVITRODE A 11 (opens in a new tab) Naprawa - Elektroda łącząca
Friction Wheel Forged Steel Abrasion/Friction Sinter Plant & Blower STAVITRODE A 11 (opens in a new tab) Naprawa - Elektroda łącząca
Support Rolls Cast Steel Friction Sinter Plant & Blower STAVITRODE A 49 (opens in a new tab) Elektrody o twardej powierzchni
Pinion of Sinter Machine Forged Steel Abrasion/Friction Sinter Plant & Blower STAVITRODE A 11 (opens in a new tab) Naprawa - Elektroda łącząca
Blower Fan Blade & Hub Special Alloy Abrasion/Friction Sinter Plant & Blower STAVITRODE A 11 (opens in a new tab) Naprawa - Elektroda łącząca
Showing 110 of 110 components Confirm the grade with our application engineers before welding
How steel plant components fail
  1. Abrasion

    Sinter, coke and sand cutting into chutes, screws, blow bars and liners.

  2. Impact

    Crusher jaws and hammers taking repeated shock loads until edges collapse.

  3. Heat & erosion

    Furnace doors, lances and grills cycling through temperature until they scale.

  4. Cracking

    Cast-iron housings, pump bodies and machine beds split by vibration or overload.

Send us the component.
We’ll send the procedure.

Base metal, wear factor and a photograph — an application engineer comes back with the consumable, the parameters and the expected life gain.

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