Industries · Steel

Welding solutions for every corner of the steel plant

Steel plants are the most intensive there are — equipment runs at full utilisation through rapidly changing temperatures, and wear, abrasion and corrosion are a standing problem in every service workshop. Pick a plant area on the map to see which components wear, how they fail, and the STANVAC range that puts them back to work.

110
Components mapped
8
Plant areas
500+
Authorised distributors
Isometric view of an integrated steel plant — coke ovens, sinter plant, blast furnace, melting shop, rolling mill, foundry and the service yards around them.
Integrated steel plant 110 components mapped Click a numbered pin on the plant
Plant area

All plant areas

Every mapped component across the plant.

Component Base metal Wear factor Plant area Recommended solution
Chains Cast Steel Friction Coke Oven STAVITRODE A 24 (opens in a new tab) Reparo - Junção de Eletrodo
Coke Crushing Hammer Cast Steel Impact Coke Oven STAVITRODE A 46 (opens in a new tab) Eletrodos de superfície dura
Coupling Flanger Cast Steel Friction Coke Oven STAVITRODE A 11 (opens in a new tab) Reparo - Junção de Eletrodo
Ram Beams of Support Cast Steel Vibration Coke Oven STAVITRODE A 11 (opens in a new tab) Reparo - Junção de Eletrodo
Cooling Members Copper Joining Coke Oven STAVITRODE A 50 (opens in a new tab) Reparo - Junção de Eletrodo
Hammers Cast Steel Abrasion/Impact Coke Oven STAVITRODE A 46 (opens in a new tab) Eletrodos de superfície dura
Sinter Breaker Cast Steel Abrasion/Impact Coke Oven STAVITRODE A 46 (opens in a new tab) Eletrodos de superfície dura
Pallets Cast Steel Crack Coke Oven STAVITRODE A 11 (opens in a new tab) Reparo - Junção de Eletrodo
Pallets Cast Iron Crack Coke Oven STAVITRODE A 43 (opens in a new tab) Eletrodos de soldagem de ferro fundido
Shafts Stainless Steel Joining/Surfacing Coke Oven STAVITRODE A 24 (opens in a new tab) Reparo - Junção de Eletrodo
Crusher Jaws Mn. Steel Abrasion/Impact Coke Oven STAVITRODE A 46 (opens in a new tab) Eletrodos de superfície dura
Valves Cast Iron Abrasion/Surfacing Coke Oven STAVITRODE A 43 (opens in a new tab) Eletrodos de soldagem de ferro fundido
Air Compressor Body Cast Iron Accident Coke Oven STAVITRODE A 40 (opens in a new tab) Eletrodos de soldagem de ferro fundido
Motor Base Plate Cast Iron Accident Coke Oven STAVITRODE A 40 (opens in a new tab) Eletrodos de soldagem de ferro fundido
Pump Body Cast Iron Accident Coke Oven STAVITRODE A 40 (opens in a new tab) Eletrodos de soldagem de ferro fundido
Chute Stainless Steel Abrasion Coke Oven STAVITRODE A 24 (opens in a new tab) Reparo - Junção de Eletrodo
Gears Cast Iron Friction Coke Oven STAVITRODE A 11 (opens in a new tab) Reparo - Junção de Eletrodo
Dog Clutch Cast Iron Friction Coke Oven STAVITRODE A 57 (opens in a new tab) Eletrodos de superfície dura
Shaft Stainless Steel Abrasion Coke Oven STAVITRODE A 24 (opens in a new tab) Reparo - Junção de Eletrodo
Conveyor Drums Cast Iron Friction Coke Oven STAVITRODE A 57 (opens in a new tab) Eletrodos de superfície dura
Gear Box Cast Iron Accident Coke Oven STAVITRODE A 40 (opens in a new tab) Eletrodos de soldagem de ferro fundido
Pulleys Cast Iron Friction Coke Oven STAVITRODE A 40 (opens in a new tab) Eletrodos de soldagem de ferro fundido
Buckets Mn. Steel Impact/Abrasion Coke Oven STAVITRODE A 46 (opens in a new tab) Eletrodos de superfície dura
Motor Castings Cast Iron Accident Coke Oven STAVITRODE A 40 (opens in a new tab) Eletrodos de soldagem de ferro fundido
Gear Wheel Cast Steel Friction Coke Oven STAVITRODE A 11 (opens in a new tab) Reparo - Junção de Eletrodo
Transmission Gears Cast Iron Friction Coke Oven STAVITRODE A 25 (opens in a new tab) Eletrodos de revestimento e montagem de matriz
Bush Bars Copper Friction Coke Oven STAVITRODE A 50 (opens in a new tab) Reparo - Junção de Eletrodo
Lifting Blocks Cast Iron Accident Coke Oven STAVITRODE A 40 (opens in a new tab) Eletrodos de soldagem de ferro fundido
Leader Tips Alloy Steel Friction Coke Oven STAVITRODE A 57 (opens in a new tab) Eletrodos de superfície dura
Chassis Cast Steel Crack Coke Oven STAVITRODE A 24 (opens in a new tab) Reparo - Junção de Eletrodo
Washery Main Pump Cast Iron Accident Coke Oven STAVITRODE A 40 (opens in a new tab) Eletrodos de soldagem de ferro fundido
Crusher Jaws Hammer Mn. Steel Impact/Abrasion Coke Oven STAVITRODE A 46 (opens in a new tab) Eletrodos de superfície dura
Flange Stainless Steel Abrasion Coke Oven STAVITRODE A 24 (opens in a new tab) Reparo - Junção de Eletrodo
Pinion For Pusher Rack Mn. Steel Abrasion/Impact Coke Oven STAVITRODE A 25 (opens in a new tab) Eletrodos de revestimento e montagem de matriz
Throat Armour Plates Cast Steel Abrasion/Erosion Coke Oven STAVITRODE A 75 (opens in a new tab) Eletrodos de superfície dura
Hydraulic Units Brass/Bronze Friction Coke Oven STAVITRODE A 50 (opens in a new tab) Reparo - Junção de Eletrodo
Pump Shafts EN Steel Joining/Surfacing Steel Melting Shop STAVITRODE A 24 (opens in a new tab) Reparo - Junção de Eletrodo
Kiln Shell Cast Steel Joining Steel Melting Shop STAVITRODE A 11 (opens in a new tab) Reparo - Junção de Eletrodo
Rollers Cast Iron Broken/Joining Steel Melting Shop STAVITRODE A 40 (opens in a new tab) Eletrodos de soldagem de ferro fundido
Valves Stainless Steel Erosion Steel Melting Shop STAVITRODE A 84 (opens in a new tab) Eletrodos de revestimento e montagem de matriz
Pulley Cast Iron Broken/Buildup Steel Melting Shop STAVITRODE A 49 (opens in a new tab) Eletrodos de superfície dura
Crane Rails Cast Steel Abrasion Steel Melting Shop STAVITRODE A 11 (opens in a new tab) Reparo - Junção de Eletrodo
Oxygen Lance Copper Erosion Steel Melting Shop STAVITRODE A 50 (opens in a new tab) Reparo - Junção de Eletrodo
Furnace Doors Cast Steel Joining Steel Melting Shop STAVITRODE A 29 (opens in a new tab) Reparo - Junção de Eletrodo
Ladle Trunion Cast Steel Abrasion Steel Melting Shop STAVITRODE A 11 (opens in a new tab) Reparo - Junção de Eletrodo
Moulding Box Cast Iron Crack Foundry STAVITRODE A 40 (opens in a new tab) Eletrodos de soldagem de ferro fundido
Rollers Aço Friction Foundry STAVITRODE A 24 (opens in a new tab) Reparo - Junção de Eletrodo
Heat Treatment Grill Stainless Steel Heat Foundry STAVITRODE A 25 (opens in a new tab) Eletrodos de revestimento e montagem de matriz
Heating Elements Nichrome Heat Foundry STAVITRODE A 29 (opens in a new tab) Reparo - Junção de Eletrodo
Fan Blade Aço Abrasion Foundry STAVITRODE A 74 (opens in a new tab) Eletrodos de superfície dura
Machine Base Cast Iron General repair Foundry STAVITRODE A 40 (opens in a new tab) Eletrodos de soldagem de ferro fundido
Sand Discharge Chute Mild Steel Abrasion Foundry STAVITRODE A 74 (opens in a new tab) Eletrodos de superfície dura
Pump Shaft Aço Friction Foundry STAVITRODE A 24 (opens in a new tab) Reparo - Junção de Eletrodo
Mn. Steel Liner Mould Mn. Steel Impact/Abrasion Foundry STAVITRODE A 18 (opens in a new tab) Eletrodos de superfície dura
Impeller Casing Cast Iron Abrasion Foundry STAVITRODE A 43 (opens in a new tab) Eletrodos de soldagem de ferro fundido
Mix Muller Plough Mn. Steel Abrasion Foundry STAVITRODE A 46 (opens in a new tab) Eletrodos de superfície dura
Valve Spindle Brass Friction Foundry STAVITRODE A 50 (opens in a new tab) Reparo - Junção de Eletrodo
Impeller Backplate Cast Iron Friction Foundry STAVITRODE A 43 (opens in a new tab) Eletrodos de soldagem de ferro fundido
Elevator Shaft Aço Friction Foundry STAVITRODE A 24 (opens in a new tab) Reparo - Junção de Eletrodo
Feed Screw Cast Steel Abrasion Foundry STAVITRODE A 74 (opens in a new tab) Eletrodos de superfície dura
Vibrator Table Cast Iron Crack Foundry STAVITRODE A 40 (opens in a new tab) Eletrodos de soldagem de ferro fundido
Feeder Head Aço Abrasion Foundry STAVITRODE A 74 (opens in a new tab) Eletrodos de superfície dura
Mixer Paddles Mn. Steel Abrasion Foundry STAVITRODE A 74 (opens in a new tab) Eletrodos de superfície dura
Mould Drill HSS Friction Foundry STAVITRODE A 60 (opens in a new tab) Eletrodos de revestimento e montagem de matriz
Mould Knife HSS Friction Foundry STAVITRODE A 60 (opens in a new tab) Eletrodos de revestimento e montagem de matriz
Machine Housing Changing Block Cast Iron General repair Foundry STAVITRODE A 40 (opens in a new tab) Eletrodos de soldagem de ferro fundido
Crane Bearing Pedestal Cast Steel Friction Foundry STAVITRODE A 11 (opens in a new tab) Reparo - Junção de Eletrodo
Tackle Ingot Mould Cast Iron Cavitation/Heat Foundry STAVITRODE A 11 (opens in a new tab) Reparo - Junção de Eletrodo
Sand Pump Cast Iron Abrasion Foundry STAVITRODE A 40 (opens in a new tab) Eletrodos de soldagem de ferro fundido
Scrap Blades Mn. Steel Abrasion Foundry STAVITRODE A 18 (opens in a new tab) Eletrodos de superfície dura
Housing Cast Iron Crack/Joining Rolling Mill STAVITRODE A 40 (opens in a new tab) Eletrodos de soldagem de ferro fundido
Rollers Cast Iron Friction Rolling Mill STAVITRODE A 40 (opens in a new tab) Eletrodos de soldagem de ferro fundido
Rollers Aço Friction Rolling Mill STAVITRODE A 24 (opens in a new tab) Reparo - Junção de Eletrodo
Idlers Aço Friction Rolling Mill STAVITRODE A 24 (opens in a new tab) Reparo - Junção de Eletrodo
Idlers Cast Iron Friction Rolling Mill STAVITRODE A 43 (opens in a new tab) Eletrodos de soldagem de ferro fundido
Crane Rails Mn. Steel Friction/Abrasion Rolling Mill STAVITRODE A 46 (opens in a new tab) Eletrodos de superfície dura
Crane Wheels Forged Steel Friction/Abrasion Rolling Mill STAVITRODE A 57 (opens in a new tab) Eletrodos de superfície dura
Main Stand Bores Cast Steel Friction Rolling Mill STAVITRODE A 11 (opens in a new tab) Reparo - Junção de Eletrodo
Flying Shear Housing Cast Steel Friction Rolling Mill STAVITRODE A 11 (opens in a new tab) Reparo - Junção de Eletrodo
Hot Shear Blade HCHCr Impact/Friction Rolling Mill Revestimento e montagem do molde (opens in a new tab)
Hot Working Tools HCHCr Friction Rolling Mill Revestimento e montagem do molde (opens in a new tab)
Wire Cutters HSS Friction Rolling Mill STAVITRODE A 60 (opens in a new tab) Eletrodos de revestimento e montagem de matriz
Impellers Bronze / Cast Iron Abrasion Rolling Mill STAVITRODE A 50 (opens in a new tab) Reparo - Junção de Eletrodo
Impact Crusher Low Alloy Steel Friction/Impact Refractories STAVITRODE A 60 (opens in a new tab) Eletrodos de revestimento e montagem de matriz
Rotors Mn. Steel Abrasion Refractories STAVITRODE A 60 (opens in a new tab) Eletrodos de revestimento e montagem de matriz
Crown Gears Cast Steel Friction Refractories STAVITRODE A 57 (opens in a new tab) Eletrodos de superfície dura
Supporting Rolls of Rotary Kiln Low Alloy Steel Abrasion/Friction Refractories STAVITRODE A 11 (opens in a new tab) Reparo - Junção de Eletrodo
Motor Foundation Cast Iron Accident Electrical STAVITRODE A 40 (opens in a new tab) Eletrodos de soldagem de ferro fundido
Armature Shaft Aço Friction Electrical STAVITRODE A 24 (opens in a new tab) Reparo - Junção de Eletrodo
Bearing Seating Cast Steel Friction Electrical STAVITRODE A 57 (opens in a new tab) Eletrodos de superfície dura
Housing Cast Iron Friction Electrical STAVITRODE A 49 (opens in a new tab) Eletrodos de superfície dura
Copper Bushes Copper Friction Electrical STAVITRODE A 50 (opens in a new tab) Reparo - Junção de Eletrodo
Fan Cover Of Motors Cast Iron Friction/Accident Electrical STAVITRODE A 40 (opens in a new tab) Eletrodos de soldagem de ferro fundido
Machine Beds Housing Cast Iron Joining Central Repair Shop STAVITRODE A 40 (opens in a new tab) Eletrodos de soldagem de ferro fundido
Crane Wheels Cast Steel Abrasion Central Repair Shop STAVITRODE A 11 (opens in a new tab) Reparo - Junção de Eletrodo
Wheel Punch Cast Steel Abrasion Central Repair Shop STAVITRODE A 71 (opens in a new tab) Eletrodos de superfície dura
Shear Blades Alloy Steel Impact/Heat Central Repair Shop STAVITRODE A 22 (opens in a new tab) Reparo - Junção de Eletrodo
Punch & Die Alloy Steel Impact/Heat Central Repair Shop STAVITRODE A 22 (opens in a new tab) Reparo - Junção de Eletrodo
Weighing Pallets Carbon Steel Abrasion Central Repair Shop STAVITRODE A 11 (opens in a new tab) Reparo - Junção de Eletrodo
Spindle Carbon Steel Friction Central Repair Shop STAVITRODE A 11 (opens in a new tab) Reparo - Junção de Eletrodo
Housing Cast Steel Abrasion Central Repair Shop STAVITRODE A 11 (opens in a new tab) Reparo - Junção de Eletrodo
Hammer Pallets Mn. Steel Impact Central Repair Shop STAVITRODE A 46 (opens in a new tab) Eletrodos de superfície dura
Cooler Fan Blade Cast Steel Abrasion/Friction Sinter Plant & Blower STAVITRODE A 11 (opens in a new tab) Reparo - Junção de Eletrodo
Hammer Mill Rotor Forged Steel Abrasion Sinter Plant & Blower STAVITRODE A 11 (opens in a new tab) Reparo - Junção de Eletrodo
Gear Cast Steel Abrasion/Friction Sinter Plant & Blower STAVITRODE A 57 (opens in a new tab) Eletrodos de superfície dura
Rail Mn. Steel Abrasion/Impact Sinter Plant & Blower STAVITRODE A 11 (opens in a new tab) Reparo - Junção de Eletrodo
Friction Wheel Forged Steel Abrasion/Friction Sinter Plant & Blower STAVITRODE A 11 (opens in a new tab) Reparo - Junção de Eletrodo
Support Rolls Cast Steel Friction Sinter Plant & Blower STAVITRODE A 49 (opens in a new tab) Eletrodos de superfície dura
Pinion of Sinter Machine Forged Steel Abrasion/Friction Sinter Plant & Blower STAVITRODE A 11 (opens in a new tab) Reparo - Junção de Eletrodo
Blower Fan Blade & Hub Special Alloy Abrasion/Friction Sinter Plant & Blower STAVITRODE A 11 (opens in a new tab) Reparo - Junção de Eletrodo
Showing 110 of 110 components Confirm the grade with our application engineers before welding
How steel plant components fail
  1. Abrasion

    Sinter, coke and sand cutting into chutes, screws, blow bars and liners.

  2. Impact

    Crusher jaws and hammers taking repeated shock loads until edges collapse.

  3. Heat & erosion

    Furnace doors, lances and grills cycling through temperature until they scale.

  4. Cracking

    Cast-iron housings, pump bodies and machine beds split by vibration or overload.

Send us the component.
We’ll send the procedure.

Base metal, wear factor and a photograph — an application engineer comes back with the consumable, the parameters and the expected life gain.

Entre em contato com a Stanvac

Consulta rápida

Diga-nos o que você precisa. Nossa equipe entrará em contato.

Security code image

Ao enviar, você concorda em ser contatado(a) em relação à sua consulta. Política de Privacidade.