Industries · Steel

Welding solutions for every corner of the steel plant

Steel plants are the most intensive there are — equipment runs at full utilisation through rapidly changing temperatures, and wear, abrasion and corrosion are a standing problem in every service workshop. Pick a plant area on the map to see which components wear, how they fail, and the STANVAC range that puts them back to work.

110
Components mapped
8
Plant areas
500+
Authorised distributors
Isometric view of an integrated steel plant — coke ovens, sinter plant, blast furnace, melting shop, rolling mill, foundry and the service yards around them.
Integrated steel plant 110 components mapped Click a numbered pin on the plant
Plant area

All plant areas

Every mapped component across the plant.

Component Base metal Wear factor Plant area Recommended solution
Chains Cast Steel Friction Coke Oven STAVITRODE A 24 (opens in a new tab) Remontas – jungiamasis elektrodas
Coke Crushing Hammer Cast Steel Impact Coke Oven STAVITRODE A 46 (opens in a new tab) Kieto paviršiaus elektrodai
Coupling Flanger Cast Steel Friction Coke Oven STAVITRODE A 11 (opens in a new tab) Remontas – jungiamasis elektrodas
Ram Beams of Support Cast Steel Vibration Coke Oven STAVITRODE A 11 (opens in a new tab) Remontas – jungiamasis elektrodas
Cooling Members Copper Joining Coke Oven STAVITRODE A 50 (opens in a new tab) Remontas – jungiamasis elektrodas
Hammers Cast Steel Abrasion/Impact Coke Oven STAVITRODE A 46 (opens in a new tab) Kieto paviršiaus elektrodai
Sinter Breaker Cast Steel Abrasion/Impact Coke Oven STAVITRODE A 46 (opens in a new tab) Kieto paviršiaus elektrodai
Pallets Cast Steel Crack Coke Oven STAVITRODE A 11 (opens in a new tab) Remontas – jungiamasis elektrodas
Pallets Cast Iron Crack Coke Oven STAVITRODE A 43 (opens in a new tab) Ketaus suvirinimo elektrodai
Shafts Stainless Steel Joining/Surfacing Coke Oven STAVITRODE A 24 (opens in a new tab) Remontas – jungiamasis elektrodas
Crusher Jaws Mn. Steel Abrasion/Impact Coke Oven STAVITRODE A 46 (opens in a new tab) Kieto paviršiaus elektrodai
Valves Cast Iron Abrasion/Surfacing Coke Oven STAVITRODE A 43 (opens in a new tab) Ketaus suvirinimo elektrodai
Air Compressor Body Cast Iron Accident Coke Oven STAVITRODE A 40 (opens in a new tab) Ketaus suvirinimo elektrodai
Motor Base Plate Cast Iron Accident Coke Oven STAVITRODE A 40 (opens in a new tab) Ketaus suvirinimo elektrodai
Pump Body Cast Iron Accident Coke Oven STAVITRODE A 40 (opens in a new tab) Ketaus suvirinimo elektrodai
Chute Stainless Steel Abrasion Coke Oven STAVITRODE A 24 (opens in a new tab) Remontas – jungiamasis elektrodas
Gears Cast Iron Friction Coke Oven STAVITRODE A 11 (opens in a new tab) Remontas – jungiamasis elektrodas
Dog Clutch Cast Iron Friction Coke Oven STAVITRODE A 57 (opens in a new tab) Kieto paviršiaus elektrodai
Shaft Stainless Steel Abrasion Coke Oven STAVITRODE A 24 (opens in a new tab) Remontas – jungiamasis elektrodas
Conveyor Drums Cast Iron Friction Coke Oven STAVITRODE A 57 (opens in a new tab) Kieto paviršiaus elektrodai
Gear Box Cast Iron Accident Coke Oven STAVITRODE A 40 (opens in a new tab) Ketaus suvirinimo elektrodai
Pulleys Cast Iron Friction Coke Oven STAVITRODE A 40 (opens in a new tab) Ketaus suvirinimo elektrodai
Buckets Mn. Steel Impact/Abrasion Coke Oven STAVITRODE A 46 (opens in a new tab) Kieto paviršiaus elektrodai
Motor Castings Cast Iron Accident Coke Oven STAVITRODE A 40 (opens in a new tab) Ketaus suvirinimo elektrodai
Gear Wheel Cast Steel Friction Coke Oven STAVITRODE A 11 (opens in a new tab) Remontas – jungiamasis elektrodas
Transmission Gears Cast Iron Friction Coke Oven STAVITRODE A 25 (opens in a new tab) Apdailos ir formavimo elektrodai
Bush Bars Copper Friction Coke Oven STAVITRODE A 50 (opens in a new tab) Remontas – jungiamasis elektrodas
Lifting Blocks Cast Iron Accident Coke Oven STAVITRODE A 40 (opens in a new tab) Ketaus suvirinimo elektrodai
Leader Tips Alloy Steel Friction Coke Oven STAVITRODE A 57 (opens in a new tab) Kieto paviršiaus elektrodai
Chassis Cast Steel Crack Coke Oven STAVITRODE A 24 (opens in a new tab) Remontas – jungiamasis elektrodas
Washery Main Pump Cast Iron Accident Coke Oven STAVITRODE A 40 (opens in a new tab) Ketaus suvirinimo elektrodai
Crusher Jaws Hammer Mn. Steel Impact/Abrasion Coke Oven STAVITRODE A 46 (opens in a new tab) Kieto paviršiaus elektrodai
Flange Stainless Steel Abrasion Coke Oven STAVITRODE A 24 (opens in a new tab) Remontas – jungiamasis elektrodas
Pinion For Pusher Rack Mn. Steel Abrasion/Impact Coke Oven STAVITRODE A 25 (opens in a new tab) Apdailos ir formavimo elektrodai
Throat Armour Plates Cast Steel Abrasion/Erosion Coke Oven STAVITRODE A 75 (opens in a new tab) Kieto paviršiaus elektrodai
Hydraulic Units Brass/Bronze Friction Coke Oven STAVITRODE A 50 (opens in a new tab) Remontas – jungiamasis elektrodas
Pump Shafts EN Steel Joining/Surfacing Steel Melting Shop STAVITRODE A 24 (opens in a new tab) Remontas – jungiamasis elektrodas
Kiln Shell Cast Steel Joining Steel Melting Shop STAVITRODE A 11 (opens in a new tab) Remontas – jungiamasis elektrodas
Rollers Cast Iron Broken/Joining Steel Melting Shop STAVITRODE A 40 (opens in a new tab) Ketaus suvirinimo elektrodai
Valves Stainless Steel Erosion Steel Melting Shop STAVITRODE A 84 (opens in a new tab) Apdailos ir formavimo elektrodai
Pulley Cast Iron Broken/Buildup Steel Melting Shop STAVITRODE A 49 (opens in a new tab) Kieto paviršiaus elektrodai
Crane Rails Cast Steel Abrasion Steel Melting Shop STAVITRODE A 11 (opens in a new tab) Remontas – jungiamasis elektrodas
Oxygen Lance Copper Erosion Steel Melting Shop STAVITRODE A 50 (opens in a new tab) Remontas – jungiamasis elektrodas
Furnace Doors Cast Steel Joining Steel Melting Shop STAVITRODE A 29 (opens in a new tab) Remontas – jungiamasis elektrodas
Ladle Trunion Cast Steel Abrasion Steel Melting Shop STAVITRODE A 11 (opens in a new tab) Remontas – jungiamasis elektrodas
Moulding Box Cast Iron Crack Foundry STAVITRODE A 40 (opens in a new tab) Ketaus suvirinimo elektrodai
Rollers Plienas Friction Foundry STAVITRODE A 24 (opens in a new tab) Remontas – jungiamasis elektrodas
Heat Treatment Grill Stainless Steel Heat Foundry STAVITRODE A 25 (opens in a new tab) Apdailos ir formavimo elektrodai
Heating Elements Nichrome Heat Foundry STAVITRODE A 29 (opens in a new tab) Remontas – jungiamasis elektrodas
Fan Blade Plienas Abrasion Foundry STAVITRODE A 74 (opens in a new tab) Kieto paviršiaus elektrodai
Machine Base Cast Iron General repair Foundry STAVITRODE A 40 (opens in a new tab) Ketaus suvirinimo elektrodai
Sand Discharge Chute Mild Steel Abrasion Foundry STAVITRODE A 74 (opens in a new tab) Kieto paviršiaus elektrodai
Pump Shaft Plienas Friction Foundry STAVITRODE A 24 (opens in a new tab) Remontas – jungiamasis elektrodas
Mn. Steel Liner Mould Mn. Steel Impact/Abrasion Foundry STAVITRODE A 18 (opens in a new tab) Kieto paviršiaus elektrodai
Impeller Casing Cast Iron Abrasion Foundry STAVITRODE A 43 (opens in a new tab) Ketaus suvirinimo elektrodai
Mix Muller Plough Mn. Steel Abrasion Foundry STAVITRODE A 46 (opens in a new tab) Kieto paviršiaus elektrodai
Valve Spindle Brass Friction Foundry STAVITRODE A 50 (opens in a new tab) Remontas – jungiamasis elektrodas
Impeller Backplate Cast Iron Friction Foundry STAVITRODE A 43 (opens in a new tab) Ketaus suvirinimo elektrodai
Elevator Shaft Plienas Friction Foundry STAVITRODE A 24 (opens in a new tab) Remontas – jungiamasis elektrodas
Feed Screw Cast Steel Abrasion Foundry STAVITRODE A 74 (opens in a new tab) Kieto paviršiaus elektrodai
Vibrator Table Cast Iron Crack Foundry STAVITRODE A 40 (opens in a new tab) Ketaus suvirinimo elektrodai
Feeder Head Plienas Abrasion Foundry STAVITRODE A 74 (opens in a new tab) Kieto paviršiaus elektrodai
Mixer Paddles Mn. Steel Abrasion Foundry STAVITRODE A 74 (opens in a new tab) Kieto paviršiaus elektrodai
Mould Drill HSS Friction Foundry STAVITRODE A 60 (opens in a new tab) Apdailos ir formavimo elektrodai
Mould Knife HSS Friction Foundry STAVITRODE A 60 (opens in a new tab) Apdailos ir formavimo elektrodai
Machine Housing Changing Block Cast Iron General repair Foundry STAVITRODE A 40 (opens in a new tab) Ketaus suvirinimo elektrodai
Crane Bearing Pedestal Cast Steel Friction Foundry STAVITRODE A 11 (opens in a new tab) Remontas – jungiamasis elektrodas
Tackle Ingot Mould Cast Iron Cavitation/Heat Foundry STAVITRODE A 11 (opens in a new tab) Remontas – jungiamasis elektrodas
Sand Pump Cast Iron Abrasion Foundry STAVITRODE A 40 (opens in a new tab) Ketaus suvirinimo elektrodai
Scrap Blades Mn. Steel Abrasion Foundry STAVITRODE A 18 (opens in a new tab) Kieto paviršiaus elektrodai
Housing Cast Iron Crack/Joining Rolling Mill STAVITRODE A 40 (opens in a new tab) Ketaus suvirinimo elektrodai
Rollers Cast Iron Friction Rolling Mill STAVITRODE A 40 (opens in a new tab) Ketaus suvirinimo elektrodai
Rollers Plienas Friction Rolling Mill STAVITRODE A 24 (opens in a new tab) Remontas – jungiamasis elektrodas
Idlers Plienas Friction Rolling Mill STAVITRODE A 24 (opens in a new tab) Remontas – jungiamasis elektrodas
Idlers Cast Iron Friction Rolling Mill STAVITRODE A 43 (opens in a new tab) Ketaus suvirinimo elektrodai
Crane Rails Mn. Steel Friction/Abrasion Rolling Mill STAVITRODE A 46 (opens in a new tab) Kieto paviršiaus elektrodai
Crane Wheels Forged Steel Friction/Abrasion Rolling Mill STAVITRODE A 57 (opens in a new tab) Kieto paviršiaus elektrodai
Main Stand Bores Cast Steel Friction Rolling Mill STAVITRODE A 11 (opens in a new tab) Remontas – jungiamasis elektrodas
Flying Shear Housing Cast Steel Friction Rolling Mill STAVITRODE A 11 (opens in a new tab) Remontas – jungiamasis elektrodas
Hot Shear Blade HCHCr Impact/Friction Rolling Mill Apdailos ir matricų formavimas (opens in a new tab)
Hot Working Tools HCHCr Friction Rolling Mill Apdailos ir matricų formavimas (opens in a new tab)
Wire Cutters HSS Friction Rolling Mill STAVITRODE A 60 (opens in a new tab) Apdailos ir formavimo elektrodai
Impellers Bronze / Cast Iron Abrasion Rolling Mill STAVITRODE A 50 (opens in a new tab) Remontas – jungiamasis elektrodas
Impact Crusher Low Alloy Steel Friction/Impact Refractories STAVITRODE A 60 (opens in a new tab) Apdailos ir formavimo elektrodai
Rotors Mn. Steel Abrasion Refractories STAVITRODE A 60 (opens in a new tab) Apdailos ir formavimo elektrodai
Crown Gears Cast Steel Friction Refractories STAVITRODE A 57 (opens in a new tab) Kieto paviršiaus elektrodai
Supporting Rolls of Rotary Kiln Low Alloy Steel Abrasion/Friction Refractories STAVITRODE A 11 (opens in a new tab) Remontas – jungiamasis elektrodas
Motor Foundation Cast Iron Accident Electrical STAVITRODE A 40 (opens in a new tab) Ketaus suvirinimo elektrodai
Armature Shaft Plienas Friction Electrical STAVITRODE A 24 (opens in a new tab) Remontas – jungiamasis elektrodas
Bearing Seating Cast Steel Friction Electrical STAVITRODE A 57 (opens in a new tab) Kieto paviršiaus elektrodai
Housing Cast Iron Friction Electrical STAVITRODE A 49 (opens in a new tab) Kieto paviršiaus elektrodai
Copper Bushes Copper Friction Electrical STAVITRODE A 50 (opens in a new tab) Remontas – jungiamasis elektrodas
Fan Cover Of Motors Cast Iron Friction/Accident Electrical STAVITRODE A 40 (opens in a new tab) Ketaus suvirinimo elektrodai
Machine Beds Housing Cast Iron Joining Central Repair Shop STAVITRODE A 40 (opens in a new tab) Ketaus suvirinimo elektrodai
Crane Wheels Cast Steel Abrasion Central Repair Shop STAVITRODE A 11 (opens in a new tab) Remontas – jungiamasis elektrodas
Wheel Punch Cast Steel Abrasion Central Repair Shop STAVITRODE A 71 (opens in a new tab) Kieto paviršiaus elektrodai
Shear Blades Alloy Steel Impact/Heat Central Repair Shop STAVITRODE A 22 (opens in a new tab) Remontas – jungiamasis elektrodas
Punch & Die Alloy Steel Impact/Heat Central Repair Shop STAVITRODE A 22 (opens in a new tab) Remontas – jungiamasis elektrodas
Weighing Pallets Carbon Steel Abrasion Central Repair Shop STAVITRODE A 11 (opens in a new tab) Remontas – jungiamasis elektrodas
Spindle Carbon Steel Friction Central Repair Shop STAVITRODE A 11 (opens in a new tab) Remontas – jungiamasis elektrodas
Housing Cast Steel Abrasion Central Repair Shop STAVITRODE A 11 (opens in a new tab) Remontas – jungiamasis elektrodas
Hammer Pallets Mn. Steel Impact Central Repair Shop STAVITRODE A 46 (opens in a new tab) Kieto paviršiaus elektrodai
Cooler Fan Blade Cast Steel Abrasion/Friction Sinter Plant & Blower STAVITRODE A 11 (opens in a new tab) Remontas – jungiamasis elektrodas
Hammer Mill Rotor Forged Steel Abrasion Sinter Plant & Blower STAVITRODE A 11 (opens in a new tab) Remontas – jungiamasis elektrodas
Gear Cast Steel Abrasion/Friction Sinter Plant & Blower STAVITRODE A 57 (opens in a new tab) Kieto paviršiaus elektrodai
Rail Mn. Steel Abrasion/Impact Sinter Plant & Blower STAVITRODE A 11 (opens in a new tab) Remontas – jungiamasis elektrodas
Friction Wheel Forged Steel Abrasion/Friction Sinter Plant & Blower STAVITRODE A 11 (opens in a new tab) Remontas – jungiamasis elektrodas
Support Rolls Cast Steel Friction Sinter Plant & Blower STAVITRODE A 49 (opens in a new tab) Kieto paviršiaus elektrodai
Pinion of Sinter Machine Forged Steel Abrasion/Friction Sinter Plant & Blower STAVITRODE A 11 (opens in a new tab) Remontas – jungiamasis elektrodas
Blower Fan Blade & Hub Special Alloy Abrasion/Friction Sinter Plant & Blower STAVITRODE A 11 (opens in a new tab) Remontas – jungiamasis elektrodas
Showing 110 of 110 components Confirm the grade with our application engineers before welding
How steel plant components fail
  1. Abrasion

    Sinter, coke and sand cutting into chutes, screws, blow bars and liners.

  2. Impact

    Crusher jaws and hammers taking repeated shock loads until edges collapse.

  3. Heat & erosion

    Furnace doors, lances and grills cycling through temperature until they scale.

  4. Cracking

    Cast-iron housings, pump bodies and machine beds split by vibration or overload.

Send us the component.
We’ll send the procedure.

Base metal, wear factor and a photograph — an application engineer comes back with the consumable, the parameters and the expected life gain.

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