Industries · Steel

Welding solutions for every corner of the steel plant

Steel plants are the most intensive there are — equipment runs at full utilisation through rapidly changing temperatures, and wear, abrasion and corrosion are a standing problem in every service workshop. Pick a plant area on the map to see which components wear, how they fail, and the STANVAC range that puts them back to work.

110
Components mapped
8
Plant areas
500+
Authorised distributors
Isometric view of an integrated steel plant — coke ovens, sinter plant, blast furnace, melting shop, rolling mill, foundry and the service yards around them.
Integrated steel plant 110 components mapped Click a numbered pin on the plant
Plant area

All plant areas

Every mapped component across the plant.

Component Base metal Wear factor Plant area Recommended solution
Chains Cast Steel Friction Coke Oven STAVITRODE A 24 (opens in a new tab) 修理 - 接合電極
Coke Crushing Hammer Cast Steel Impact Coke Oven STAVITRODE A 46 (opens in a new tab) 硬質表面電極
Coupling Flanger Cast Steel Friction Coke Oven STAVITRODE A 11 (opens in a new tab) 修理 - 接合電極
Ram Beams of Support Cast Steel Vibration Coke Oven STAVITRODE A 11 (opens in a new tab) 修理 - 接合電極
Cooling Members Copper Joining Coke Oven STAVITRODE A 50 (opens in a new tab) 修理 - 接合電極
Hammers Cast Steel Abrasion/Impact Coke Oven STAVITRODE A 46 (opens in a new tab) 硬質表面電極
Sinter Breaker Cast Steel Abrasion/Impact Coke Oven STAVITRODE A 46 (opens in a new tab) 硬質表面電極
Pallets Cast Steel Crack Coke Oven STAVITRODE A 11 (opens in a new tab) 修理 - 接合電極
Pallets Cast Iron Crack Coke Oven STAVITRODE A 43 (opens in a new tab) 鋳鉄溶接電極
Shafts Stainless Steel Joining/Surfacing Coke Oven STAVITRODE A 24 (opens in a new tab) 修理 - 接合電極
Crusher Jaws Mn. Steel Abrasion/Impact Coke Oven STAVITRODE A 46 (opens in a new tab) 硬質表面電極
Valves Cast Iron Abrasion/Surfacing Coke Oven STAVITRODE A 43 (opens in a new tab) 鋳鉄溶接電極
Air Compressor Body Cast Iron Accident Coke Oven STAVITRODE A 40 (opens in a new tab) 鋳鉄溶接電極
Motor Base Plate Cast Iron Accident Coke Oven STAVITRODE A 40 (opens in a new tab) 鋳鉄溶接電極
Pump Body Cast Iron Accident Coke Oven STAVITRODE A 40 (opens in a new tab) 鋳鉄溶接電極
Chute Stainless Steel Abrasion Coke Oven STAVITRODE A 24 (opens in a new tab) 修理 - 接合電極
Gears Cast Iron Friction Coke Oven STAVITRODE A 11 (opens in a new tab) 修理 - 接合電極
Dog Clutch Cast Iron Friction Coke Oven STAVITRODE A 57 (opens in a new tab) 硬質表面電極
Shaft Stainless Steel Abrasion Coke Oven STAVITRODE A 24 (opens in a new tab) 修理 - 接合電極
Conveyor Drums Cast Iron Friction Coke Oven STAVITRODE A 57 (opens in a new tab) 硬質表面電極
Gear Box Cast Iron Accident Coke Oven STAVITRODE A 40 (opens in a new tab) 鋳鉄溶接電極
Pulleys Cast Iron Friction Coke Oven STAVITRODE A 40 (opens in a new tab) 鋳鉄溶接電極
Buckets Mn. Steel Impact/Abrasion Coke Oven STAVITRODE A 46 (opens in a new tab) 硬質表面電極
Motor Castings Cast Iron Accident Coke Oven STAVITRODE A 40 (opens in a new tab) 鋳鉄溶接電極
Gear Wheel Cast Steel Friction Coke Oven STAVITRODE A 11 (opens in a new tab) 修理 - 接合電極
Transmission Gears Cast Iron Friction Coke Oven STAVITRODE A 25 (opens in a new tab) クラッド電極およびダイビルドアップ電極
Bush Bars Copper Friction Coke Oven STAVITRODE A 50 (opens in a new tab) 修理 - 接合電極
Lifting Blocks Cast Iron Accident Coke Oven STAVITRODE A 40 (opens in a new tab) 鋳鉄溶接電極
Leader Tips Alloy Steel Friction Coke Oven STAVITRODE A 57 (opens in a new tab) 硬質表面電極
Chassis Cast Steel Crack Coke Oven STAVITRODE A 24 (opens in a new tab) 修理 - 接合電極
Washery Main Pump Cast Iron Accident Coke Oven STAVITRODE A 40 (opens in a new tab) 鋳鉄溶接電極
Crusher Jaws Hammer Mn. Steel Impact/Abrasion Coke Oven STAVITRODE A 46 (opens in a new tab) 硬質表面電極
Flange Stainless Steel Abrasion Coke Oven STAVITRODE A 24 (opens in a new tab) 修理 - 接合電極
Pinion For Pusher Rack Mn. Steel Abrasion/Impact Coke Oven STAVITRODE A 25 (opens in a new tab) クラッド電極およびダイビルドアップ電極
Throat Armour Plates Cast Steel Abrasion/Erosion Coke Oven STAVITRODE A 75 (opens in a new tab) 硬質表面電極
Hydraulic Units Brass/Bronze Friction Coke Oven STAVITRODE A 50 (opens in a new tab) 修理 - 接合電極
Pump Shafts EN Steel Joining/Surfacing Steel Melting Shop STAVITRODE A 24 (opens in a new tab) 修理 - 接合電極
Kiln Shell Cast Steel Joining Steel Melting Shop STAVITRODE A 11 (opens in a new tab) 修理 - 接合電極
Rollers Cast Iron Broken/Joining Steel Melting Shop STAVITRODE A 40 (opens in a new tab) 鋳鉄溶接電極
Valves Stainless Steel Erosion Steel Melting Shop STAVITRODE A 84 (opens in a new tab) クラッド電極およびダイビルドアップ電極
Pulley Cast Iron Broken/Buildup Steel Melting Shop STAVITRODE A 49 (opens in a new tab) 硬質表面電極
Crane Rails Cast Steel Abrasion Steel Melting Shop STAVITRODE A 11 (opens in a new tab) 修理 - 接合電極
Oxygen Lance Copper Erosion Steel Melting Shop STAVITRODE A 50 (opens in a new tab) 修理 - 接合電極
Furnace Doors Cast Steel Joining Steel Melting Shop STAVITRODE A 29 (opens in a new tab) 修理 - 接合電極
Ladle Trunion Cast Steel Abrasion Steel Melting Shop STAVITRODE A 11 (opens in a new tab) 修理 - 接合電極
Moulding Box Cast Iron Crack Foundry STAVITRODE A 40 (opens in a new tab) 鋳鉄溶接電極
Rollers 鋼鉄 Friction Foundry STAVITRODE A 24 (opens in a new tab) 修理 - 接合電極
Heat Treatment Grill Stainless Steel Heat Foundry STAVITRODE A 25 (opens in a new tab) クラッド電極およびダイビルドアップ電極
Heating Elements Nichrome Heat Foundry STAVITRODE A 29 (opens in a new tab) 修理 - 接合電極
Fan Blade 鋼鉄 Abrasion Foundry STAVITRODE A 74 (opens in a new tab) 硬質表面電極
Machine Base Cast Iron General repair Foundry STAVITRODE A 40 (opens in a new tab) 鋳鉄溶接電極
Sand Discharge Chute Mild Steel Abrasion Foundry STAVITRODE A 74 (opens in a new tab) 硬質表面電極
Pump Shaft 鋼鉄 Friction Foundry STAVITRODE A 24 (opens in a new tab) 修理 - 接合電極
Mn. Steel Liner Mould Mn. Steel Impact/Abrasion Foundry STAVITRODE A 18 (opens in a new tab) 硬質表面電極
Impeller Casing Cast Iron Abrasion Foundry STAVITRODE A 43 (opens in a new tab) 鋳鉄溶接電極
Mix Muller Plough Mn. Steel Abrasion Foundry STAVITRODE A 46 (opens in a new tab) 硬質表面電極
Valve Spindle Brass Friction Foundry STAVITRODE A 50 (opens in a new tab) 修理 - 接合電極
Impeller Backplate Cast Iron Friction Foundry STAVITRODE A 43 (opens in a new tab) 鋳鉄溶接電極
Elevator Shaft 鋼鉄 Friction Foundry STAVITRODE A 24 (opens in a new tab) 修理 - 接合電極
Feed Screw Cast Steel Abrasion Foundry STAVITRODE A 74 (opens in a new tab) 硬質表面電極
Vibrator Table Cast Iron Crack Foundry STAVITRODE A 40 (opens in a new tab) 鋳鉄溶接電極
Feeder Head 鋼鉄 Abrasion Foundry STAVITRODE A 74 (opens in a new tab) 硬質表面電極
Mixer Paddles Mn. Steel Abrasion Foundry STAVITRODE A 74 (opens in a new tab) 硬質表面電極
Mould Drill HSS Friction Foundry STAVITRODE A 60 (opens in a new tab) クラッド電極およびダイビルドアップ電極
Mould Knife HSS Friction Foundry STAVITRODE A 60 (opens in a new tab) クラッド電極およびダイビルドアップ電極
Machine Housing Changing Block Cast Iron General repair Foundry STAVITRODE A 40 (opens in a new tab) 鋳鉄溶接電極
Crane Bearing Pedestal Cast Steel Friction Foundry STAVITRODE A 11 (opens in a new tab) 修理 - 接合電極
Tackle Ingot Mould Cast Iron Cavitation/Heat Foundry STAVITRODE A 11 (opens in a new tab) 修理 - 接合電極
Sand Pump Cast Iron Abrasion Foundry STAVITRODE A 40 (opens in a new tab) 鋳鉄溶接電極
Scrap Blades Mn. Steel Abrasion Foundry STAVITRODE A 18 (opens in a new tab) 硬質表面電極
Housing Cast Iron Crack/Joining Rolling Mill STAVITRODE A 40 (opens in a new tab) 鋳鉄溶接電極
Rollers Cast Iron Friction Rolling Mill STAVITRODE A 40 (opens in a new tab) 鋳鉄溶接電極
Rollers 鋼鉄 Friction Rolling Mill STAVITRODE A 24 (opens in a new tab) 修理 - 接合電極
Idlers 鋼鉄 Friction Rolling Mill STAVITRODE A 24 (opens in a new tab) 修理 - 接合電極
Idlers Cast Iron Friction Rolling Mill STAVITRODE A 43 (opens in a new tab) 鋳鉄溶接電極
Crane Rails Mn. Steel Friction/Abrasion Rolling Mill STAVITRODE A 46 (opens in a new tab) 硬質表面電極
Crane Wheels Forged Steel Friction/Abrasion Rolling Mill STAVITRODE A 57 (opens in a new tab) 硬質表面電極
Main Stand Bores Cast Steel Friction Rolling Mill STAVITRODE A 11 (opens in a new tab) 修理 - 接合電極
Flying Shear Housing Cast Steel Friction Rolling Mill STAVITRODE A 11 (opens in a new tab) 修理 - 接合電極
Hot Shear Blade HCHCr Impact/Friction Rolling Mill クラッディングとダイビルドアップ (opens in a new tab)
Hot Working Tools HCHCr Friction Rolling Mill クラッディングとダイビルドアップ (opens in a new tab)
Wire Cutters HSS Friction Rolling Mill STAVITRODE A 60 (opens in a new tab) クラッド電極およびダイビルドアップ電極
Impellers Bronze / Cast Iron Abrasion Rolling Mill STAVITRODE A 50 (opens in a new tab) 修理 - 接合電極
Impact Crusher Low Alloy Steel Friction/Impact Refractories STAVITRODE A 60 (opens in a new tab) クラッド電極およびダイビルドアップ電極
Rotors Mn. Steel Abrasion Refractories STAVITRODE A 60 (opens in a new tab) クラッド電極およびダイビルドアップ電極
Crown Gears Cast Steel Friction Refractories STAVITRODE A 57 (opens in a new tab) 硬質表面電極
Supporting Rolls of Rotary Kiln Low Alloy Steel Abrasion/Friction Refractories STAVITRODE A 11 (opens in a new tab) 修理 - 接合電極
Motor Foundation Cast Iron Accident Electrical STAVITRODE A 40 (opens in a new tab) 鋳鉄溶接電極
Armature Shaft 鋼鉄 Friction Electrical STAVITRODE A 24 (opens in a new tab) 修理 - 接合電極
Bearing Seating Cast Steel Friction Electrical STAVITRODE A 57 (opens in a new tab) 硬質表面電極
Housing Cast Iron Friction Electrical STAVITRODE A 49 (opens in a new tab) 硬質表面電極
Copper Bushes Copper Friction Electrical STAVITRODE A 50 (opens in a new tab) 修理 - 接合電極
Fan Cover Of Motors Cast Iron Friction/Accident Electrical STAVITRODE A 40 (opens in a new tab) 鋳鉄溶接電極
Machine Beds Housing Cast Iron Joining Central Repair Shop STAVITRODE A 40 (opens in a new tab) 鋳鉄溶接電極
Crane Wheels Cast Steel Abrasion Central Repair Shop STAVITRODE A 11 (opens in a new tab) 修理 - 接合電極
Wheel Punch Cast Steel Abrasion Central Repair Shop STAVITRODE A 71 (opens in a new tab) 硬質表面電極
Shear Blades Alloy Steel Impact/Heat Central Repair Shop STAVITRODE A 22 (opens in a new tab) 修理 - 接合電極
Punch & Die Alloy Steel Impact/Heat Central Repair Shop STAVITRODE A 22 (opens in a new tab) 修理 - 接合電極
Weighing Pallets Carbon Steel Abrasion Central Repair Shop STAVITRODE A 11 (opens in a new tab) 修理 - 接合電極
Spindle Carbon Steel Friction Central Repair Shop STAVITRODE A 11 (opens in a new tab) 修理 - 接合電極
Housing Cast Steel Abrasion Central Repair Shop STAVITRODE A 11 (opens in a new tab) 修理 - 接合電極
Hammer Pallets Mn. Steel Impact Central Repair Shop STAVITRODE A 46 (opens in a new tab) 硬質表面電極
Cooler Fan Blade Cast Steel Abrasion/Friction Sinter Plant & Blower STAVITRODE A 11 (opens in a new tab) 修理 - 接合電極
Hammer Mill Rotor Forged Steel Abrasion Sinter Plant & Blower STAVITRODE A 11 (opens in a new tab) 修理 - 接合電極
Gear Cast Steel Abrasion/Friction Sinter Plant & Blower STAVITRODE A 57 (opens in a new tab) 硬質表面電極
Rail Mn. Steel Abrasion/Impact Sinter Plant & Blower STAVITRODE A 11 (opens in a new tab) 修理 - 接合電極
Friction Wheel Forged Steel Abrasion/Friction Sinter Plant & Blower STAVITRODE A 11 (opens in a new tab) 修理 - 接合電極
Support Rolls Cast Steel Friction Sinter Plant & Blower STAVITRODE A 49 (opens in a new tab) 硬質表面電極
Pinion of Sinter Machine Forged Steel Abrasion/Friction Sinter Plant & Blower STAVITRODE A 11 (opens in a new tab) 修理 - 接合電極
Blower Fan Blade & Hub Special Alloy Abrasion/Friction Sinter Plant & Blower STAVITRODE A 11 (opens in a new tab) 修理 - 接合電極
Showing 110 of 110 components Confirm the grade with our application engineers before welding
How steel plant components fail
  1. Abrasion

    Sinter, coke and sand cutting into chutes, screws, blow bars and liners.

  2. Impact

    Crusher jaws and hammers taking repeated shock loads until edges collapse.

  3. Heat & erosion

    Furnace doors, lances and grills cycling through temperature until they scale.

  4. Cracking

    Cast-iron housings, pump bodies and machine beds split by vibration or overload.

Send us the component.
We’ll send the procedure.

Base metal, wear factor and a photograph — an application engineer comes back with the consumable, the parameters and the expected life gain.

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