Industries · Transport

Welding solutions for the commercial vehicle driveline

A truck earns nothing standing in the workshop, and a new assembly costs many times what it takes to rebuild the worn one. Most driveline parts — clutch faces, gear teeth, hubs, axle tubes, housings — can be brought back to size and put back on the road. Pick an assembly on the vehicle to see which components wear, how they fail, and the STANVAC range that repairs them.

40
Components mapped
8
Assemblies
500+
Authorised distributors
Isometric view of a heavy-vehicle workshop — two rows of assemblies stripped down on stands under an overhead travelling crane: a clutch and transmission, a cutaway engine, a gear box and a propeller shaft along the back row; a differential, an axle and wheel, a brake assembly with its air compressor and a bare ladder chassis along the front. Tippers, a mixer and trailers stand in the yard outside.
Heavy-vehicle workshop 40 components mapped Click a numbered pin on the workshop floor
Assembly

Every assembly

Every mapped component across the vehicle.

Component Base metal Wear factor Assembly Recommended solution
Rear Flange Cast Steel Friction Clutch & Transmission STAVITRODE A 11 (opens in a new tab) 修理 - 接合電極
Interlock Shifter Shaft Forged Steel Friction/Impact Clutch & Transmission STAVITRODE A 24 (opens in a new tab) 修理 - 接合電極
Clutch Housing Cast Iron Cracked/Impact/Friction Clutch & Transmission STAVITRODE A 42 (opens in a new tab) 鋳鉄溶接電極
Clutch Yoke Cast Steel Friction Clutch & Transmission STAVITRODE A 57 (opens in a new tab) 硬質表面電極
Clutch Release Finger Cast Steel Broken/Impact Clutch & Transmission STAVITRODE A 57 (opens in a new tab) 硬質表面電極
Clutch Withdrawal Face Cast Iron Impact/Friction Clutch & Transmission STAVITRODE A 42 (opens in a new tab) 鋳鉄溶接電極
Cylinder Block Cast Iron Impact/Cracked Engine STAVITRODE A 42 (opens in a new tab) 鋳鉄溶接電極
Cylinder Head Cast Iron Impact/Cracked Engine STAVITRODE A 42 (opens in a new tab) 鋳鉄溶接電極
Pulley Cast Steel V-Belt Area Engine STAVITRODE A 57 (opens in a new tab) 硬質表面電極
Flywheel Ring Gear Alloy Steel Chipped Engine STAVITRODE A 24 (opens in a new tab) 修理 - 接合電極
Patching in Cylinder Block Cast Iron Cracked/Heat Engine STAVITRODE A 42 (opens in a new tab) 鋳鉄溶接電極
Gear 鋼鉄 Pitting On Teeth/Corrosion Gear Box STAVITRODE A 24 (opens in a new tab) 修理 - 接合電極
Gear 鋼鉄 Impact/Chipped or Broken Gear Box STAVITRODE A 24 (opens in a new tab) 修理 - 接合電極
Gear Shifting Shaft 鋼鉄 Friction/Chipped/Teeth Gear Box STAVITRODE A 24 (opens in a new tab) 修理 - 接合電極
Gear Box Housing Cast Iron Impact/Cracked Gear Box STAVITRODE A 42 (opens in a new tab) 鋳鉄溶接電極
Gear Shifting Fork 鋼鉄 Impact Gear Box STAVITRODE A 74 (opens in a new tab) 硬質表面電極
Gear Box Housing Cast Iron Bearing Area/Friction Gear Box STAVITRODE A 43 (opens in a new tab) 鋳鉄溶接電極
Flange 鋼鉄 Friction/Impact/Elongated Hole Propeller Shaft STAVITRODE A 11 (opens in a new tab) 修理 - 接合電極
Propeller Shaft (Rear) Alloy Steel Bearing Seal/Friction Propeller Shaft STAVITRODE A 24 (opens in a new tab) 修理 - 接合電極
Bearing Area 鋼鉄 Heat Differential STAVITRODE A 24 (opens in a new tab) 修理 - 接合電極
Housing Cast Iron Cracked/Heat Differential STAVITRODE A 40 (opens in a new tab) 鋳鉄溶接電極
Hypoid Gear 鋼鉄 Impact/Chipped Off Differential STAVITRODE A 24 (opens in a new tab) 修理 - 接合電極
Crown Wheel 鋼鉄 Impact/Chipped/Teeth Differential STAVITRODE A 24 (opens in a new tab) 修理 - 接合電極
Crown Wheel Brass Chipped/Teeth/Friction Differential STAVITRODE A 50 (opens in a new tab) 修理 - 接合電極
Slack Adjuster Cast Iron Heat Differential STAVITRODE A 42 (opens in a new tab) 鋳鉄溶接電極
Thrust Area 鋼鉄 Impact Differential STAVITRODE A 24 (opens in a new tab) 修理 - 接合電極
Rear Axle Housing Alloy Steel Damaged Threads Differential STAVITRODE A 24 (opens in a new tab) 修理 - 接合電極
Wheel Hub 鋼鉄 Friction/Bearing Area Axle & Wheel STAVITRODE A 24 (opens in a new tab) 修理 - 接合電極
Rear Axle Tube 鋼鉄 Corrosion/Pitting Axle & Wheel STAVITRODE A 24 (opens in a new tab) 修理 - 接合電極
Wheel Rim 鋼鉄 Impact/Heat Axle & Wheel STAVITRODE A 11 (opens in a new tab) 修理 - 接合電極
Stub Axle 鋼鉄 Friction/Damaged Threads Axle & Wheel STAVITRODE A 24 (opens in a new tab) 修理 - 接合電極
Rear Hub Cast Iron Heat/Cracked Axle & Wheel STAVITRODE A 43 (opens in a new tab) 鋳鉄溶接電極
Front Beam Cast Iron Impact/Cracked/Vibration Axle & Wheel STAVINOX 350 (opens in a new tab) 硬化肉盛電極
Rear Axle Shaft Holes Elongated 鋼鉄 Friction/Impact Axle & Wheel STAVITRODE A 24 (opens in a new tab) 修理 - 接合電極
Slack Adjuster Cast Iron Heat/Cracked Brakes STAVITRODE A 42 (opens in a new tab) 鋳鉄溶接電極
Compressor Housing Cast Iron Impact/Broken Brakes STAVITRODE A 42 (opens in a new tab) 鋳鉄溶接電極
Slack Adjuster 鋼鉄 Impact/Cracked Brakes STAVITRODE A 24 (opens in a new tab) 修理 - 接合電極
Chassis 鋼鉄 Impact/Cracked Chassis STAVITRODE A 24 (opens in a new tab) 修理 - 接合電極
Shovel/Bracket Mild Steel Impact Chassis STAVITRODE A 11 (opens in a new tab) 修理 - 接合電極
Leaf Spring Spring Steel Impact/Broken Chassis STAVITRODE A 24 (opens in a new tab) 修理 - 接合電極
Showing 40 of 40 components Confirm the grade with our application engineers before welding
How transport components fail
  1. Friction

    Clutch faces, shifter shafts, hubs and bearing seats rubbed undersize in service.

  2. Impact

    Gear teeth, release fingers and shifting forks chipped or broken by shock loading.

  3. Cracking

    Cast-iron blocks, heads and housings split by vibration, overload or an accident.

  4. Heat & corrosion

    Hubs, slack adjusters and axle tubes scaled or pitted by brake heat and road salt.

Send us the component.
We’ll send the procedure.

Base metal, wear factor and a photograph of the worn part — an application engineer comes back with the consumable, the preparation and the welding parameters.

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