ER Ni-1
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Steel Industry
Rolling mills, ladles and continuous casting run hot and abrasive. Reclamation keeps rolls, moulds and grabs in service between campaigns.
Common consumables- Hard surface electrodes
- Cast iron electrodes
- Cladding & die build-up
Marine Sector
Propellers, shafts and seawater pumps face cavitation, corrosion and dissimilar joints made afloat.
Common consumables- Cast iron electrodes
- Copper alloy electrodes
- Nickel & Inconel grades
Earth Moving & Mining Sector
Buckets, teeth, crawlers and drill strings work in rock. Build-up and hardfacing return them to profile on site.
Common consumables- Repair & joining electrodes
- Cladding & die build-up
- Hard surface electrodes
Cement Plants
Crusher hammers, kiln parts and separator plates face limestone abrasion end to end. Most of it is rebuilt in place.
Common consumables- Hard surface electrodes
- Cladding & die build-up
- Cast iron electrodes
Sugar Plants
Mill rollers, cane knives and juice-side plant wear through every crushing season. Roller arcing is routine maintenance.
Common consumables- Cladding & die build-up
- Cast iron electrodes
- Hard surface electrodes
Transport Sector
Engines, gearboxes, axles and chassis rails come in worn or cracked. Fleet workshops rebuild rather than replace.
Common consumables- Cast iron electrodes
- Cladding & die build-up
- Hard surface electrodes
Railway Sector
Locomotive, wagon and permanent-way components repaired back to specification in the shed and at the depot.
Common consumables- Cast iron electrodes
- Repair & joining electrodes
- Cladding & die build-up
Oil & Petrochemical Sector
Refinery vessels, exchangers and rotating equipment in high-temperature and corrosive service.
Common consumables- Nickel & Inconel grades
- Cladding & die build-up
- Hard surface electrodes
Power Sector
Boilers, coal mills and ash handling live with erosion, heat and fly-ash. Overlays stretch the run between outages.
Common consumables- Hard surface electrodes
- Cladding & die build-up
- Cast iron electrodes