Industries · Transport

Welding solutions for the commercial vehicle driveline

A truck earns nothing standing in the workshop, and a new assembly costs many times what it takes to rebuild the worn one. Most driveline parts — clutch faces, gear teeth, hubs, axle tubes, housings — can be brought back to size and put back on the road. Pick an assembly on the vehicle to see which components wear, how they fail, and the STANVAC range that repairs them.

40
Components mapped
8
Assemblies
500+
Authorised distributors
Isometric view of a heavy-vehicle workshop — two rows of assemblies stripped down on stands under an overhead travelling crane: a clutch and transmission, a cutaway engine, a gear box and a propeller shaft along the back row; a differential, an axle and wheel, a brake assembly with its air compressor and a bare ladder chassis along the front. Tippers, a mixer and trailers stand in the yard outside.
Heavy-vehicle workshop 40 components mapped Click a numbered pin on the workshop floor
Assembly

Every assembly

Every mapped component across the vehicle.

Component Base metal Wear factor Assembly Recommended solution
Rear Flange Cast Steel Friction Clutch & Transmission STAVITRODE A 11 (opens in a new tab) تعمیر - اتصال الکترود
Interlock Shifter Shaft Forged Steel Friction/Impact Clutch & Transmission STAVITRODE A 24 (opens in a new tab) تعمیر - اتصال الکترود
Clutch Housing Cast Iron Cracked/Impact/Friction Clutch & Transmission STAVITRODE A 42 (opens in a new tab) الکترودهای جوشکاری چدن
Clutch Yoke Cast Steel Friction Clutch & Transmission STAVITRODE A 57 (opens in a new tab) الکترودهای سطح سخت
Clutch Release Finger Cast Steel Broken/Impact Clutch & Transmission STAVITRODE A 57 (opens in a new tab) الکترودهای سطح سخت
Clutch Withdrawal Face Cast Iron Impact/Friction Clutch & Transmission STAVITRODE A 42 (opens in a new tab) الکترودهای جوشکاری چدن
Cylinder Block Cast Iron Impact/Cracked Engine STAVITRODE A 42 (opens in a new tab) الکترودهای جوشکاری چدن
Cylinder Head Cast Iron Impact/Cracked Engine STAVITRODE A 42 (opens in a new tab) الکترودهای جوشکاری چدن
Pulley Cast Steel V-Belt Area Engine STAVITRODE A 57 (opens in a new tab) الکترودهای سطح سخت
Flywheel Ring Gear Alloy Steel Chipped Engine STAVITRODE A 24 (opens in a new tab) تعمیر - اتصال الکترود
Patching in Cylinder Block Cast Iron Cracked/Heat Engine STAVITRODE A 42 (opens in a new tab) الکترودهای جوشکاری چدن
Gear فولاد Pitting On Teeth/Corrosion Gear Box STAVITRODE A 24 (opens in a new tab) تعمیر - اتصال الکترود
Gear فولاد Impact/Chipped or Broken Gear Box STAVITRODE A 24 (opens in a new tab) تعمیر - اتصال الکترود
Gear Shifting Shaft فولاد Friction/Chipped/Teeth Gear Box STAVITRODE A 24 (opens in a new tab) تعمیر - اتصال الکترود
Gear Box Housing Cast Iron Impact/Cracked Gear Box STAVITRODE A 42 (opens in a new tab) الکترودهای جوشکاری چدن
Gear Shifting Fork فولاد Impact Gear Box STAVITRODE A 74 (opens in a new tab) الکترودهای سطح سخت
Gear Box Housing Cast Iron Bearing Area/Friction Gear Box STAVITRODE A 43 (opens in a new tab) الکترودهای جوشکاری چدن
Flange فولاد Friction/Impact/Elongated Hole Propeller Shaft STAVITRODE A 11 (opens in a new tab) تعمیر - اتصال الکترود
Propeller Shaft (Rear) Alloy Steel Bearing Seal/Friction Propeller Shaft STAVITRODE A 24 (opens in a new tab) تعمیر - اتصال الکترود
Bearing Area فولاد Heat Differential STAVITRODE A 24 (opens in a new tab) تعمیر - اتصال الکترود
Housing Cast Iron Cracked/Heat Differential STAVITRODE A 40 (opens in a new tab) الکترودهای جوشکاری چدن
Hypoid Gear فولاد Impact/Chipped Off Differential STAVITRODE A 24 (opens in a new tab) تعمیر - اتصال الکترود
Crown Wheel فولاد Impact/Chipped/Teeth Differential STAVITRODE A 24 (opens in a new tab) تعمیر - اتصال الکترود
Crown Wheel Brass Chipped/Teeth/Friction Differential STAVITRODE A 50 (opens in a new tab) تعمیر - اتصال الکترود
Slack Adjuster Cast Iron Heat Differential STAVITRODE A 42 (opens in a new tab) الکترودهای جوشکاری چدن
Thrust Area فولاد Impact Differential STAVITRODE A 24 (opens in a new tab) تعمیر - اتصال الکترود
Rear Axle Housing Alloy Steel Damaged Threads Differential STAVITRODE A 24 (opens in a new tab) تعمیر - اتصال الکترود
Wheel Hub فولاد Friction/Bearing Area Axle & Wheel STAVITRODE A 24 (opens in a new tab) تعمیر - اتصال الکترود
Rear Axle Tube فولاد Corrosion/Pitting Axle & Wheel STAVITRODE A 24 (opens in a new tab) تعمیر - اتصال الکترود
Wheel Rim فولاد Impact/Heat Axle & Wheel STAVITRODE A 11 (opens in a new tab) تعمیر - اتصال الکترود
Stub Axle فولاد Friction/Damaged Threads Axle & Wheel STAVITRODE A 24 (opens in a new tab) تعمیر - اتصال الکترود
Rear Hub Cast Iron Heat/Cracked Axle & Wheel STAVITRODE A 43 (opens in a new tab) الکترودهای جوشکاری چدن
Front Beam Cast Iron Impact/Cracked/Vibration Axle & Wheel STAVINOX 350 (opens in a new tab) الکترودهای سخت کاری سطحی
Rear Axle Shaft Holes Elongated فولاد Friction/Impact Axle & Wheel STAVITRODE A 24 (opens in a new tab) تعمیر - اتصال الکترود
Slack Adjuster Cast Iron Heat/Cracked Brakes STAVITRODE A 42 (opens in a new tab) الکترودهای جوشکاری چدن
Compressor Housing Cast Iron Impact/Broken Brakes STAVITRODE A 42 (opens in a new tab) الکترودهای جوشکاری چدن
Slack Adjuster فولاد Impact/Cracked Brakes STAVITRODE A 24 (opens in a new tab) تعمیر - اتصال الکترود
Chassis فولاد Impact/Cracked Chassis STAVITRODE A 24 (opens in a new tab) تعمیر - اتصال الکترود
Shovel/Bracket Mild Steel Impact Chassis STAVITRODE A 11 (opens in a new tab) تعمیر - اتصال الکترود
Leaf Spring Spring Steel Impact/Broken Chassis STAVITRODE A 24 (opens in a new tab) تعمیر - اتصال الکترود
Showing 40 of 40 components Confirm the grade with our application engineers before welding
How transport components fail
  1. Friction

    Clutch faces, shifter shafts, hubs and bearing seats rubbed undersize in service.

  2. Impact

    Gear teeth, release fingers and shifting forks chipped or broken by shock loading.

  3. Cracking

    Cast-iron blocks, heads and housings split by vibration, overload or an accident.

  4. Heat & corrosion

    Hubs, slack adjusters and axle tubes scaled or pitted by brake heat and road salt.

Send us the component.
We’ll send the procedure.

Base metal, wear factor and a photograph of the worn part — an application engineer comes back with the consumable, the preparation and the welding parameters.

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