Industries · Transport

Welding solutions for the commercial vehicle driveline

A truck earns nothing standing in the workshop, and a new assembly costs many times what it takes to rebuild the worn one. Most driveline parts — clutch faces, gear teeth, hubs, axle tubes, housings — can be brought back to size and put back on the road. Pick an assembly on the vehicle to see which components wear, how they fail, and the STANVAC range that repairs them.

40
Components mapped
8
Assemblies
500+
Authorised distributors
Isometric view of a heavy-vehicle workshop — two rows of assemblies stripped down on stands under an overhead travelling crane: a clutch and transmission, a cutaway engine, a gear box and a propeller shaft along the back row; a differential, an axle and wheel, a brake assembly with its air compressor and a bare ladder chassis along the front. Tippers, a mixer and trailers stand in the yard outside.
Heavy-vehicle workshop 40 components mapped Click a numbered pin on the workshop floor
Assembly

Every assembly

Every mapped component across the vehicle.

Component Base metal Wear factor Assembly Recommended solution
Rear Flange Cast Steel Friction Clutch & Transmission STAVITRODE A 11 (opens in a new tab) Поправка - Спајање електроде
Interlock Shifter Shaft Forged Steel Friction/Impact Clutch & Transmission STAVITRODE A 24 (opens in a new tab) Поправка - Спајање електроде
Clutch Housing Cast Iron Cracked/Impact/Friction Clutch & Transmission STAVITRODE A 42 (opens in a new tab) Електроде за заваривање ливеног гвожђа
Clutch Yoke Cast Steel Friction Clutch & Transmission STAVITRODE A 57 (opens in a new tab) Електроде са тврдом површином
Clutch Release Finger Cast Steel Broken/Impact Clutch & Transmission STAVITRODE A 57 (opens in a new tab) Електроде са тврдом површином
Clutch Withdrawal Face Cast Iron Impact/Friction Clutch & Transmission STAVITRODE A 42 (opens in a new tab) Електроде за заваривање ливеног гвожђа
Cylinder Block Cast Iron Impact/Cracked Engine STAVITRODE A 42 (opens in a new tab) Електроде за заваривање ливеног гвожђа
Cylinder Head Cast Iron Impact/Cracked Engine STAVITRODE A 42 (opens in a new tab) Електроде за заваривање ливеног гвожђа
Pulley Cast Steel V-Belt Area Engine STAVITRODE A 57 (opens in a new tab) Електроде са тврдом површином
Flywheel Ring Gear Alloy Steel Chipped Engine STAVITRODE A 24 (opens in a new tab) Поправка - Спајање електроде
Patching in Cylinder Block Cast Iron Cracked/Heat Engine STAVITRODE A 42 (opens in a new tab) Електроде за заваривање ливеног гвожђа
Gear Челик Pitting On Teeth/Corrosion Gear Box STAVITRODE A 24 (opens in a new tab) Поправка - Спајање електроде
Gear Челик Impact/Chipped or Broken Gear Box STAVITRODE A 24 (opens in a new tab) Поправка - Спајање електроде
Gear Shifting Shaft Челик Friction/Chipped/Teeth Gear Box STAVITRODE A 24 (opens in a new tab) Поправка - Спајање електроде
Gear Box Housing Cast Iron Impact/Cracked Gear Box STAVITRODE A 42 (opens in a new tab) Електроде за заваривање ливеног гвожђа
Gear Shifting Fork Челик Impact Gear Box STAVITRODE A 74 (opens in a new tab) Електроде са тврдом површином
Gear Box Housing Cast Iron Bearing Area/Friction Gear Box STAVITRODE A 43 (opens in a new tab) Електроде за заваривање ливеног гвожђа
Flange Челик Friction/Impact/Elongated Hole Propeller Shaft STAVITRODE A 11 (opens in a new tab) Поправка - Спајање електроде
Propeller Shaft (Rear) Alloy Steel Bearing Seal/Friction Propeller Shaft STAVITRODE A 24 (opens in a new tab) Поправка - Спајање електроде
Bearing Area Челик Heat Differential STAVITRODE A 24 (opens in a new tab) Поправка - Спајање електроде
Housing Cast Iron Cracked/Heat Differential STAVITRODE A 40 (opens in a new tab) Електроде за заваривање ливеног гвожђа
Hypoid Gear Челик Impact/Chipped Off Differential STAVITRODE A 24 (opens in a new tab) Поправка - Спајање електроде
Crown Wheel Челик Impact/Chipped/Teeth Differential STAVITRODE A 24 (opens in a new tab) Поправка - Спајање електроде
Crown Wheel Brass Chipped/Teeth/Friction Differential STAVITRODE A 50 (opens in a new tab) Поправка - Спајање електроде
Slack Adjuster Cast Iron Heat Differential STAVITRODE A 42 (opens in a new tab) Електроде за заваривање ливеног гвожђа
Thrust Area Челик Impact Differential STAVITRODE A 24 (opens in a new tab) Поправка - Спајање електроде
Rear Axle Housing Alloy Steel Damaged Threads Differential STAVITRODE A 24 (opens in a new tab) Поправка - Спајање електроде
Wheel Hub Челик Friction/Bearing Area Axle & Wheel STAVITRODE A 24 (opens in a new tab) Поправка - Спајање електроде
Rear Axle Tube Челик Corrosion/Pitting Axle & Wheel STAVITRODE A 24 (opens in a new tab) Поправка - Спајање електроде
Wheel Rim Челик Impact/Heat Axle & Wheel STAVITRODE A 11 (opens in a new tab) Поправка - Спајање електроде
Stub Axle Челик Friction/Damaged Threads Axle & Wheel STAVITRODE A 24 (opens in a new tab) Поправка - Спајање електроде
Rear Hub Cast Iron Heat/Cracked Axle & Wheel STAVITRODE A 43 (opens in a new tab) Електроде за заваривање ливеног гвожђа
Front Beam Cast Iron Impact/Cracked/Vibration Axle & Wheel STAVINOX 350 (opens in a new tab) Електроде за тврдо наваривање
Rear Axle Shaft Holes Elongated Челик Friction/Impact Axle & Wheel STAVITRODE A 24 (opens in a new tab) Поправка - Спајање електроде
Slack Adjuster Cast Iron Heat/Cracked Brakes STAVITRODE A 42 (opens in a new tab) Електроде за заваривање ливеног гвожђа
Compressor Housing Cast Iron Impact/Broken Brakes STAVITRODE A 42 (opens in a new tab) Електроде за заваривање ливеног гвожђа
Slack Adjuster Челик Impact/Cracked Brakes STAVITRODE A 24 (opens in a new tab) Поправка - Спајање електроде
Chassis Челик Impact/Cracked Chassis STAVITRODE A 24 (opens in a new tab) Поправка - Спајање електроде
Shovel/Bracket Mild Steel Impact Chassis STAVITRODE A 11 (opens in a new tab) Поправка - Спајање електроде
Leaf Spring Spring Steel Impact/Broken Chassis STAVITRODE A 24 (opens in a new tab) Поправка - Спајање електроде
Showing 40 of 40 components Confirm the grade with our application engineers before welding
How transport components fail
  1. Friction

    Clutch faces, shifter shafts, hubs and bearing seats rubbed undersize in service.

  2. Impact

    Gear teeth, release fingers and shifting forks chipped or broken by shock loading.

  3. Cracking

    Cast-iron blocks, heads and housings split by vibration, overload or an accident.

  4. Heat & corrosion

    Hubs, slack adjusters and axle tubes scaled or pitted by brake heat and road salt.

Send us the component.
We’ll send the procedure.

Base metal, wear factor and a photograph of the worn part — an application engineer comes back with the consumable, the preparation and the welding parameters.

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